1992-1996 Volvo 850 Service And Repair Manual

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🏷️ Basic Information Identification Make: Volvo Model: 850 Model Years Covered: 1992, 1993, 1994, 1995, 1996 Codes Platform Code: P80 👋 Introduction Market Position Segment: Compact Executive Car Key Selling...

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Taper: Car

Distributeur:

UGS: 586501

Mots clés: 1992 1993 1994 1995 1996 850 Car Cars Volvo

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

Model Years Covered:

1992, 1993, 1994, 1995, 1996

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact Executive Car

Key Selling Points:

Safety, Scandinavian design, durability, comfortable ride, turbocharged performance options

Competitive Analysis

Competitors:

BMW 3 Series, Mercedes-Benz C-Class, Audi 80/90, Acura Integra, Lexus ES

Key Features

Unique Elements:

Inline-five engine, unibody construction, groundbreaking safety innovations for its time (e.g., integrated side-impact protection)

📋 Manual Details

Coverage Areas

Engine Coverage:

2.4L (B5252), 2.5L Turbo (B5254T), 2.5L Turbo (B5254FS)

Transmission Coverage:

AW50-42LE Automatic, M56H Manual

Body Styles Covered:

Sedan, Wagon

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel injection, ignition, exhaust, cooling, lubrication, transmission (automatic & manual), drivetrain (CV joints, axles)

Chassis:

Brakes (ABS), steering, suspension (front & rear), wheels, tires

Electrical:

Lighting, instrumentation, power accessories, infotainment, wiring diagrams, ECU diagnostics

Body:

Body panels, doors, glass, interior trim, HVAC system

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Diagnostics:

Troubleshooting guides, symptom-based diagnosis, OBD-I system checks (where applicable)

Repair:

Component removal and installation, system overhauls, adjustment procedures

Specifications:

Torque specifications, alignment data, diagnostic trouble codes (DTCs)

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics

📊 Manual Specifications

File Format

Searchability:

Fully searchable text

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

B5252 (2.4L, 10V)

Displacement 1:

2435 cc

Horsepower 1:

168 hp @ 6000 rpm

Torque 1:

170 lb-ft @ 4500 rpm

Engine Code 2:

B5254FS (2.5L, 20V)

Displacement 2:

2435 cc

Horsepower 2:

193 hp @ 6200 rpm

Torque 2:

199 lb-ft @ 4500 rpm

Engine Code 3:

B5254T (2.5L Turbo, 20V)

Displacement 3:

2435 cc

Horsepower 3:

220 hp @ 5200 rpm

Torque 3:

221 lb-ft @ 2100 rpm

Fuel System

Type:

Electronic Fuel Injection (EFI), Bosch Motronic (various versions)

Fuel Type:

Unleaded gasoline (91+ octane recommended for turbo models)

Engine Layout

Configuration:

Transverse Inline-5

Timing:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder (20V models); Single Overhead Camshaft (SOHC), 2 valves per cylinder (10V models)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual (M56H)

Optional

Transmission Type Optional:

4-speed Automatic (AW50-42LE)

Features

AWD Option:

All-Wheel Drive (AWD) available on some turbo models (e.g., 850 T-5R, AWD versions)

Fluid Specifications

Automatic Transmission Fluid:

ATF Dexron III or equivalent

Manual Transmission Fluid:

Volvo Manual Transmission Fluid (or SAE 75W-90 GL-5)

📐 Dimensions

Exterior

Length Sedan:

4671 mm (183.9 in)

Length Wagon:

4787 mm (188.5 in)

Width:

1760 mm (69.3 in)

Height Sedan:

1410 mm (55.5 in)

Height Wagon:

1450 mm (57.1 in)

Wheelbase

Wheelbase:

2650 mm (104.3 in)

Weights

Curb Weight Sedan:

1450-1550 kg (3197-3417 lbs) depending on trim/engine

Curb Weight Wagon:

1500-1600 kg (3307-3527 lbs) depending on trim/engine

Cargo

Cargo Volume Wagon:

Approx. 657 liters (23.2 cu ft) with seats up, 1575 liters (55.6 cu ft) with seats folded

🛡️ Safety Features

Ratings

NHTSA Side Impact:

5-star rating (for models with side airbags)

Active Features

Standard on most models, optional on early base models

Passive Features

Airbags:

Driver and passenger front airbags (standard), optional side airbags

Rollover Protection:

Reinforced A-pillars and roof structure

Side Impact Protection:

Integrated side-impact protection beams in doors

💡 Technology Features

Infotainment

Audio System:

Premium Dolby Surround Sound systems available from Harman Kardon or Performance Sound

Climate Control:

Manual HVAC, optional Automatic Climate Control (ECC)

Driver Assistance

Cruise Control:

Standard on most trims

Traction Control:

Optional on some models, often bundled with AWD

Connectivity

OBD System:

OBD-I, with diagnostic connectors accessible under the hood/dashboard

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type

Timing Belt Replacement:

Every 60,000-90,000 miles or 5-7 years (critical for interference engine)

Spark Plug Replacement:

Every 30,000-60,000 miles depending on plug type (e.g., platinum)

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 or 5W-40 API SG/SH or higher

Coolant Type:

Volvo Blue Long Life Coolant (or equivalent G48 ethylene glycol based)

Power Steering Fluid:

Volvo Power Steering Fluid or Dexron III ATF

Known Issues

Engine Mounts:

Wear and tear leading to vibration

Pcv System:

Clogging of the Positive Crankcase Ventilation system can lead to oil leaks and pressure buildup

ABS Wheel Speed Sensors:

Failure of sensors leading to ABS warning light illumination

HVAC Blower Motor Resistor:

Common failure causing blower speed issues

Transmissions:

Some AW50-42LE transmissions can develop issues with torque converter lock-up or solenoid failures with high mileage

Fluid Capacities

Engine Oil Capacity:

5.5 liters (5.8 US quarts)

Coolant Capacity:

8.0 liters (8.5 US quarts)

Automatic Transmission Capacity:

3.7 liters (3.9 US quarts) for refill, 7.5 liters (7.9 US quarts) total

📚 Vehicle History

Brand Heritage

Volvo Safety Focus:

Volvo's long-standing commitment to safety and innovation

Model Evolution

Design Origin:

Powertrain Innovation:

Introduction of the compact inline-five engine, providing smooth power delivery

Special Editions:

Notable editions include the 850 Turbo (later T-5), 850 T-5R (iconic yellow and black editions), and 850 AWD models

Production

Production Period:

1992-1996

Manufacturing Locations:

Ghent, Belgium; Kalmar, Sweden; Uddevalla, Sweden

🏆 Awards & Recognition

Recognitions

Safety Awards:

Consistently recognized for safety, often cited in insurance industry crash tests

Design Acclaim:

Praised for its modern European styling, a departure for Volvo