Engine Mechanical:
Detailed overhaul procedures for the rotary engine
Engine Lubrication:
Oil pump, oil cooler, lubrication flow, and oil seal management
Engine Cooling:
Radiator, water pump, thermostat, coolant flow, and pressure testing
Engine Control:
ECU, sensors, actuators, ignition timing, and emission control systems
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel filter, and ECU control
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and emission control components
Clutch:
Clutch disc, pressure plate, release bearing, slave cylinder, and hydraulic system
Manual Transmission:
Gearbox disassembly, assembly, gear ratios, and bearing replacement
Automatic Transmission:
Transmission operation, hydraulic control, valve body, and torque converter
Front Axle:
CV joints, wheel bearings, and hub assemblies
Rear Axle:
Differential, driveshafts, and wheel bearings
Front Suspension:
Double wishbone geometry, dampers, springs, bushings, and alignment
Rear Suspension:
Double wishbone geometry, dampers, springs, bushings, and alignment
Road Wheels And Tires:
Wheel specifications, tire sizing, and rotation recommendations
Brake System:
Brake calipers, rotors, pads, hydraulic lines, and ABS system
Parking Brake:
Mechanism, cable adjustment, and operation
Brake Control:
ABS unit, EBD (if applicable), and brake fluid specifications
Power Steering:
Hydraulic pump, rack and pinion, fluid, and steering column
Steering System:
Steering linkage, tie rods, and alignment procedures
Seat Belts:
Pretensioner systems and belt mechanism inspection
Srs:
Airbag system components, deployment sensors, and control module
Body Locks And Security:
Door locks, keyless entry (if equipped), and alarm system
Glasses Windows Mirrors:
Window regulators, sealing, and mirror adjustment
Roof:
Targa top sealing, removal, and installation (if applicable)
Exterior Interior Trim:
Bumper removal, trim panel replacement, and interior component servicing
Instrument Panel:
Gauge cluster removal, lighting, and diagnostic connectors
Seats:
Seat adjustment mechanisms and upholstery
Air Conditioning:
Refrigerant system, compressor, evaporator, and climate control unit
Wiring Diagrams:
Complete electrical schematics for all systems
Starting Charging:
Starter motor, alternator, battery, and related circuits
Lighting System:
Headlights, taillights, interior lighting, and bulb replacement
Driver Information System:
Warning lights, display modules, and sensor input interpretation
Wiper Washer Horn:
Wiper motor, linkages, washer pump, and horn circuit
Body Control System:
Central locking, power windows, and other body electrical functions
Lan System:
CAN (Controller Area Network) bus communication protocols and diagnostics (if applicable)
Audio Visual Navigation Telephone:
Stereo system, speaker wiring, and navigation/telephone interfaces (if equipped)
Auto Cruise Control:
Cruise control system components and operation
Power Supply Ground Circuit:
Fuse box diagrams, relay functions, and grounding points
Diagnostic Procedures:
Step-by-step troubleshooting for common and complex faults
Repair Procedures:
Detailed instructions for component removal, repair, and installation
Rebuild Procedures:
Comprehensive guide for engine and transmission rebuilds
Refurbishment Procedures:
Guidance for restoring worn or damaged components
Restoration Procedures:
Information applicable to bringing the vehicle back to its original condition
Depth:
Full workshop level, suitable for professional technicians and advanced DIYers
Oil Change Interval:
Typically 3,000-5,000 miles or 6 months, crucial for rotary longevity. Manual will specify precise intervals.
Spark Plug Replacement:
Refer to manual; often at 30,000-60,000 miles depending on type.
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact specification and viscosity grade based on climate).
Coolant Type:
Ethylene Glycol based antifreeze (typically 50/50 mix with distilled water). Mazda FL22 recommended for later models if compatible.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil (refer to manual for specific type and capacity).
Transmission Fluid Automatic:
Dexron III or equivalent (refer to manual for specific type and capacity).
Differential Fluid:
API GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific type and capacity).
Apex Seals:
Degradation of apex seals is a common concern for high-mileage rotary engines; diligent maintenance is key.
Pre Ignition:
Can occur if timing is off or fuel mixture is incorrect; requires careful monitoring.
Vacuum Lines:
Aging vacuum lines can lead to boost leaks and performance issues.
