Engine Mechanical:
Complete overhaul, component inspection, timing, valve clearance, cylinder head, block, crankshaft, pistons, connecting rods
Engine Management:
Fuel injection system (Bosch KE-Jetronic), ignition system, sensors, actuators, diagnostic codes
Transmission Manual:
Gearbox removal, disassembly, inspection, assembly, fluid service, clutch system
Transmission Automatic:
Fluid and filter service, torque converter, hydraulic control, electrical controls, checking fluid level and condition
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), brake fluid replacement, pad and rotor inspection, parking brake adjustment
Suspension Front:
MacPherson struts, control arms, ball joints, steering knuckle, wheel bearings, oil level checks
Steering:
Power steering system, steering gear, tie rods, steering column, checking play, fluid level
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, wiring diagrams, fuses, relays
Body Exterior:
Body structure inspection, water leakage, corrosion, door hinges, locks, sunroof rails, convertible top operation
Body Interior:
Interior trim, seats, safety belts, noise encapsulation panels
HVAC:
Heating, ventilation, air conditioning (HVAC) system, refrigerant charge, dust filter, charcoal filter, recirculating air filter
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter replacement, fuel system condition checks
Cooling System:
Radiator, coolant pump, thermostat, coolant level, antifreeze protection, cooling system service
Drivetrain:
Drive shafts, flexible couplings, transfer case fluid service (if applicable), front and rear axle oil checks
Rear Suspension:
Multi-link independent suspension, shock absorbers, springs, trailing arms, bushings, differential fluid service
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, V-belt inspection and replacement, spark plug replacement, tire pressure correction
Intermediate Maintenance:
Valve clearance check and adjustment, idle speed adjustment, injection timing check and adjustment, drive belt tensioning, fluid level checks for all systems
Brake Maintenance:
Brake fluid replacement, brake pad and disc inspection, parking brake adjustment, brake testing
Suspension Steering Maintenance:
Ball joint inspection, wheel alignment checks, steering play adjustments, lubrication of suspension components
Engine Repair:
Cylinder head gasket replacement, piston ring replacement, timing chain/belt service, engine mount bolt re-torquing
Transmission Repair:
Complete transmission overhaul (both manual and automatic), clutch replacement, torque converter replacement
Electrical Diagnostics:
Troubleshooting electrical faults, testing sensors and actuators, component replacement
Bodywork Repair:
Door hinge lubrication, door lock lubrication, sunroof rail cleaning and greasing, soft top component checks, windshield wiper blade replacement
HVAC Repair:
Refrigerant system servicing, filter replacement, diagnosis of HVAC system faults
Depth:
Comprehensive factory-level repair procedures, diagnostics, specifications, and troubleshooting for all major vehicle systems.
Diagnostic Capability:
Includes information for diagnosing common and complex issues, likely referencing diagnostic trouble codes (DTCs) if applicable for the era.
Special Tools:
References specific Mercedes-Benz special tools required for certain procedures, such as ball joint inspection using special tools.
Oil Change Interval:
Typically every 7,500 - 10,000 miles or annually, depending on driving conditions and oil used. Consult manual for specific details.
Major Service Interval:
Major services (e.g., spark plugs, coolant, transmission fluid) usually recommended around 30,000 - 60,000 miles.
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-40 or 15W-40) and API service classification. Often requires MB-specific approval.
Coolant:
Ethylene Glycol based coolant. Mixture ratio typically 50/50 with distilled water. MB-approved coolant is recommended.
Automatic Transmission Fluid:
MB 236.1 specification or equivalent (e.g., Dexron III, though MB-specific is preferred).
Brake Fluid:
DOT 3 or DOT 4.
Common Problems:
Window regulator failures, mass air flow sensor issues, vacuum leak issues, biodegradable wiring insulation (on later models, less common on '92), door lock vacuum actuators, crankcase vent system clogging, potential ABS/ASR system faults, cooling fan clutch failure.
Maintenance Importance:
Due to the complexity and advanced engineering, adhering to a strict maintenance schedule outlined in the manual is crucial for long-term reliability.