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BMW R1150GS Service Repair Manual 1993-1999

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Year: 1993-1999 Vehicle Type: Dual-sport Motorcycle Codes Chassis Code: R259 (Various Sub-variants) 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Target Audience:...
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BMW R1150GS Service Repair Manual 1993-1999
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Year:
1993-1999
Vehicle Type:
Dual-sport Motorcycle
Codes
Chassis Code:
R259 (Various Sub-variants)
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Touring riders, off-road enthusiasts, adventure seekers
Competitive Analysis
Key Competitors:
Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger Explorer, KTM Adventure series
Key Features
Vehicle Highlights:
Robust boxer-twin engine, long-travel suspension, shaft drive, comfortable ergonomics for long distances
Manual Value Proposition
Benefit To Owner:
Enables owners and technicians to perform all maintenance and repairs accurately and efficiently, saving time and money.
Professional Equivalence:
Provides the same level of detail and authority used by BMW-certified technicians.
📋 Manual Details
Coverage Areas
Covered Models:
All R1150GS variants
Covered Years:
1993-1999
Page Count
Estimated Pages:
Extensive (indicative of full workshop coverage, typically 500+ pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed standard for professional repair manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive (including disassembly, assembly, tuning, diagnostics)
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle bodies
Ignition System:
Ignition control, spark plugs, coils
Transmission:
Gearbox (6-speed), clutch operation, final drive (Paralever)
Brakes:
Hydraulic brake system, ABS (Integral ABS variants), caliper service, fluid replacement
Suspension:
Front telescopic forks (possibly with adjustment), rear monoshock (Paralever system)
Electrical System:
Wiring diagrams, lighting, starter system, battery, charging system, instrument cluster
Chassis Frame:
Frame inspection and repair, subframe
Bodywork Fairings:
Fairing removal and installation, seat, fuel tank, body panels
Exhaust System:
Exhaust pipe and muffler service
Wheels Tires:
Wheel bearing replacement, tire mounting and balancing
Procedures Included
Maintenance:
Regular service intervals, oil changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation
Repair:
Step-by-step repair instructions for all major and minor components
Overhaul:
Engine and transmission overhaul procedures
Adjustment:
Valve clearance adjustment, throttle cable adjustment, clutch adjustment
Specifications:
Torque specifications for all fasteners, fluid capacities, clearances
Technical Depth
Depth:
Comprehensive (A-Z coverage, suitable for professional technicians and advanced DIY mechanics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (typical for quality PDF manuals)
Print Quality
Quality:
High-resolution (for clear diagrams and text)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, air-cooled boxer-twin
Displacement:
1130 cc (1150 cc nominal)
Bore X Stroke:
Approximately 101 mm x 70.5 mm (varies slightly by sub-model)
Compression Ratio:
Typically 10.0:1 or 10.7:1
Valve Train:
2 valves per cylinder, OHC, pushrod actuation
Cooling System:
Air-cooled with oil cooling (oil cooler integrated)
Performance
Horsepower:
Approximately 85-95 hp @ 6750 rpm (depending on variant and emissions standards)
Torque:
Approximately 90-98 Nm @ 5250 rpm (depending on variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic
Fuel Type:
Unleaded gasoline (Octane rating: 95 RON recommended)
Fuel Tank Capacity:
Approximately 20-22 liters (including reserve)
🔧 Transmission
Standard
Type:
6-speed, constant mesh, sequential
Clutch:
Single dry plate, diaphragm spring, hydraulically operated
Final Drive:
Shaft drive with Paralever system
Optional
Availability:
N/A (Manual transmission only)
Features
Gear Ratios:
Specific ratios detailed in manual (e.g., 1st: 3.46, 2nd: 2.27, 3rd: 1.71, 4th: 1.38, 5th: 1.17, 6th: 1.00)
Transmission Oil Type:
BMW recommended or SAE 75W-90 synthetic gear oil
Transmission Oil Capacity:
Approximately 1.0 - 1.2 liters
📐 Dimensions
Exterior
Length:
Approx. 2230 mm
Width:
Approx. 900 mm (over handlebars)
Height:
Approx. 1300 mm (seat height variable, windshield dependent)
Wheelbase:
Approx. 1487 mm
Weights
Dry Weight:
Approx. 230 kg
Curb Weight:
Approx. 247 kg
Load Capacity:
Refer to owner's manual, typically around 200-220 kg including rider and luggage
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles typically not subjected to automotive-style crash testing)
Active Features
ABS:
Optional Integral ABS (anti-lock braking system) available on some models
Braking System:
Dual 305 mm discs with 4-piston calipers front; Single 276 mm disc with 2-piston caliper rear
Lighting:
Halogen headlamp, LED taillight
Passive Features
Chassis Construction:
Steel tube frame for rigidity and durability
Ergonomics:
Designed for rider comfort and control during long-distance travel and varied terrain
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel level indicator, gear indicator (on some later models/variants).
Driver Assistance
ABS System:
Integral ABS system, which brakes both wheels with a single lever or pedal application (depending on model variant and year).
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities, often requiring specialized BMW diagnostic tools or compatible interfaces detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, whichever comes first.
Major Service Interval:
Typically every 20,000 km or annually for valve clearance checks, spark plug replacement, etc.
Fluid Specifications
Engine Oil Type:
BMW Motorrad recommended or SAE 20W-50 semi-synthetic or synthetic motorcycle oil.
Engine Oil Capacity:
Approx. 4.0 liters (with filter change)
Brake Fluid Type:
DOT 4
Coolant Type:
N/A (Air-cooled engine, but check manual for any specific coolant for ABS or other systems if applicable)
Known Issues
Common Complaints:
Potential for clutch slave cylinder leaks, ABS modulator issues (on equipped models), paralever seal leaks, minor electrical gremlins if wiring is compromised.
Torque Specs
Engine Mounting Bolts:
Specific torque values detailed in manual (critical for boxer engine alignment).
Wheel Axle Nuts:
Specific torque values detailed in manual.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
Long history of producing innovative and durable motorcycles, particularly known for boxer engines and touring capabilities.
Model Evolution
Gs Lineage:
The R1150GS is part of BMW's highly successful 'Gelände/Straße' (off-road/street) series, evolving from the R80G/S and R100GS, setting the standard for adventure touring motorcycles.
R1150Gs Introduction:
Introduced in 1999 as an evolution of the R1100GS, featuring a larger engine and improved chassis.
Production
Production Period:
Covered by manual: 1993-1999. The R1150GS itself was produced from 1999 onwards, so the manual likely covers the transition or variants that might have been developed within this period or immediately preceding models for continuity.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The R1150GS series is widely recognized as a benchmark in the adventure touring segment for its reliability, comfort, and go-anywhere capability.
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