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BMW R1150GS 1993-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Model Variant: Standard Codes Engine Code Common: M2 1150 R Chassis Code: R2X 👋 Introduction Market Position Segment: Adventure Touring...
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BMW R1150GS 1993-1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 GS
Model Variant:
Standard
Codes
Engine Code Common:
M2 1150 R
Chassis Code:
R2X
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Reputation:
Renowned for durability, versatility, and long-distance touring capabilities.
Competitive Analysis
Competitors Era:
Honda Africa Twin, Yamaha XT660Z Ténéré, Moto Guzzi California
Key Features
Unique Selling Points:
Boxer-twin engine configuration, Telelever front suspension, shaft drive, ABS.
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the R 1150 GS effectively.
📋 Manual Details
Coverage Areas
Applicable Years:
1993, 1994, 1995, 1996, 1997, 1998, 1999
Page Count
Estimated Page Count:
~600-800
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, tuning, cooling system
Fuel System:
Fuel injection system (BMW/Bosch Motronic), fuel pump, injectors, throttle body
Transmission:
Gearbox disassembly, assembly, clutch, final drive, driveshaft
Brakes:
ABS II system, hydraulic system, brake lines, calipers, discs, pads
Electrical System:
Wiring diagrams, lighting, ignition system, battery, starter, alternator, ECU diagnostics
Suspension:
Front Telelever suspension, rear Paralever swingarm, shock absorbers, fork seals
Chassis Frame:
Frame inspection, steering head bearings, wheel bearings
Bodywork Faring:
Fairing removal/installation, seat, fuel tank, body panels
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, valve adjustments, chain/belt maintenance (if applicable)
Repair:
Complete component repair and replacement, engine rebuilding, gearbox overhaul
Troubleshooting:
Diagnostic charts, common fault identification and rectification
Diagnostics:
OBD-II (if applicable), error code interpretation, electrical system testing
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and gearbox rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Quality:
High-resolution digital reproduction of original factory manual content
Binding Type
Binding:
Not applicable (Digital Format)
Paper Type
Paper:
Not applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
1130 cc (68.9 cu in)
Bore X Stroke:
101 mm x 70.5 mm (3.98 in x 2.78 in)
Compression Ratio:
9.4:1
Valvetrain:
2 valves per cylinder, OHC, finger followers
Performance
Horsepower:
85 hp (63 kW) @ 6,750 rpm
Torque:
98 Nm (72 lb-ft) @ 5,250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Fuel Tank Capacity:
25 liters (6.6 US gal)
🔧 Transmission
Standard
Type:
5-speed manual
Clutch:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive with universal joint
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1380 mm (54.3 in) at seat
Wheelbase:
Approx. 1493 mm (58.8 in)
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Gross Vehicle Weight:
Approx. 450 kg (992 lbs)
🛡️ Safety Features
Ratings
ABS:
Standard BMW ABS II (Anti-lock Braking System)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake, ABS II
Passive Features
Frame Construction:
Sturdy steel tube frame
💡 Technology Features
Infotainment
Features:
Basic instrumental cluster including speedometer, tachometer, fuel gauge, gear indicator, and warning lights. Some models might have provision for aftermarket GPS installation.
Driver Assistance
ABS:
BMW ABS II system, a significant safety feature for its era.
Connectivity
Features:
Limited by modern standards; primarily focused on mechanical and electrical integrity rather than digital connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually
Valve Adjustment Interval:
Every 20,000 km (12,500 miles)
Spark Plug Replacement:
Every 20,000 km (12,500 miles)
Fluid Specifications
Engine Oil:
BMW Motorrad Advantec Ultimate 5W-40 (or equivalent API SJ/SL/SM or ACEA A3/B3/B4)
Engine Oil Capacity:
4 liters (4.2 US qt) with filter change
Gearbox Oil:
SAE 75W-90, API GL-5
Final Drive Oil:
SAE 75W-90, API GL-5
Brake Fluid:
DOT 4
Coolant Type:
Not applicable (Air/Oil cooled)
Known Issues
Common Wear Items:
Clutch slave cylinder, fuel pump, Hall sensor, rear wheel bearings, Telelever pivot bearings.
Electrical Concerns:
Occasional issues with wiring harness integrity, particularly around the engine bay.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad has a long history of producing robust, technologically advanced motorcycles, particularly in touring and off-road segments.
Model Evolution
Predecessor:
R 1100 GS
Generation Context:
The R 1150 GS represented an evolution of the successful R 1100 GS, offering increased displacement, power, and refined features.
Production
Production Period:
1993-2001 (for R1150GS, this specific manual covers 1993-1999 models of the R1150GS which was released around 1999. The product title seems to have a slight discrepancy for the earliest years.)
🏆 Awards & Recognition
Recognitions
Industry Impact:
Widely regarded as a pioneering adventure touring motorcycle that set benchmarks for performance and capability.
Ratings
Magazine Reviews:
Consistently praised for its comfort, handling, and go-anywhere versatility by major motorcycle publications of its time.
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