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Peugeot 306 Petrol & Diesel 1993-1999 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Production Years: 1993-1999 Engine Types Covered: Petrol & Diesel Codes Chassis Code Designation: N5 👋 Introduction Market Position Target Audience: Peugeot 306...
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Peugeot 306 Petrol & Diesel 1993-1999 Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Production Years:
1993-1999
Engine Types Covered:
Petrol & Diesel
Codes
Chassis Code Designation:
N5
👋 Introduction
Market Position
Target Audience:
Peugeot 306 owners seeking to perform their own maintenance and repairs to save money and gain mechanical understanding.
Competitive Analysis
Value Proposition:
Provides professional-level repair information at a fraction of the cost of dealership or independent garage labor. Empowers users to tackle repairs themselves.
Key Features
Ease Of Use:
Designed with 'very easy to follow step-by-step instructions' and an 'easy layout format'.
Accessibility:
Downloadable and compatible with PC, MAC, Tablets, and Smartphones, allowing for convenient access anywhere.
Comprehensive Coverage:
Covers all areas of repair, servicing, and routine maintenance for all engine types and models within the specified years.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Secondary Focus:
Routine Maintenance
Page Count
Estimated Pages:
Likely extensive, hundreds of pages (specific count not provided in product info, but implied by 'in depth')
Manual Type
Type:
Service & Repair Shop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Full coverage of petrol and diesel engine systems, including diagnostics, repair, and overhaul.
Fuel System:
Detailed information on fuel delivery, injection systems (MPi, D-Jetronic, common rail for diesel variants), fuel pumps, filters, and tank components.
Cooling System:
Radiator, thermostat, water pump, hoses, fan operation, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil pressure, and lubrication passages.
Ignition System:
Spark plugs, coils, distributors (where applicable), timing, and diagnostic procedures for petrol engines.
Exhaust System:
Catalytic converter, mufflers, exhaust manifolds, and emissions control.
Transmission Manual:
Clutch operation, gearbox overhaul, gear shift mechanisms, and fluid specifications.
Transmission Automatic:
Operation, servicing, and potential repair procedures for automatic gearboxes (if applicable to covered variants).
Drivetrain:
Front-wheel drive axle shafts, CV joints, differentials.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wishbones, and alignment procedures.
Steering:
Steering rack, power steering pump, fluid, tie rod ends, and steering column adjustments.
Brakes:
Hydraulic system, brake discs, pads, calipers, master cylinder, brake booster, ABS system (if equipped), and bleeding procedures.
Electrical System:
Full coverage including battery, alternator, starter motor, lighting systems, fuses, relays, and wiring diagrams.
Engine Management:
ECU diagnostics, sensors (MAP, TPS, O2, crank, cam), actuators, and emission control systems.
Bodywork And Chassis:
Panel removal and installation, door mechanisms, window regulators, hinges, and corrosion prevention.
Interior:
Dashboard removal, seat adjustments, HVAC system components, and interior trim.
Heating Ventilation Air Conditioning HVAC:
Blower motor, heater core, A/C compressor, refrigerant lines, and control systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic charts and procedures for common problems across all systems.
Engine Repair:
Head gasket replacement, piston ring replacement, valve seat grinding, engine rebuild procedures.
Transmission Repair:
Clutch replacement, gearbox component replacement, seal replacement.
Brake System Repair:
Brake pad/disc replacement, caliper rebuild, master cylinder replacement, brake fluid bleeding.
Suspension Component Replacement:
Shock absorber replacement, ball joint replacement, bush replacement, strut assembly servicing.
Electrical Component Replacement:
Alternator replacement, starter motor replacement, light bulb replacement, sensor replacement.
Wiring Diagrams:
Comprehensive, system-specific wiring schematics for all electrical components.
Technical Depth
Depth:
Professional quality, in-depth coverage suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Capabilities:
Includes troubleshooting guides and likely diagnostic error code interpretation (though specific OBD scanner compatibility not mentioned).
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely, as is standard for professional PDF manuals, allowing for quick information retrieval.
Print Quality
Visual Aids:
Includes pictures and diagrams to aid in understanding repair procedures.
Binding Type
Binding Method:
Digital Download (N/A for physical binding)
Paper Type
Paper Quality:
Digital Download (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Petrol Engines Covered:
Likely includes XU series engines (e.g., XU5, XU7, XU9, XU10) and possibly EW series. Specific engine codes (e.g., LFX, RGY) would be detailed in the manual.
Diesel Engines Covered:
Likely includes XUD series engines (e.g., XUD7, XUD9) and potentially early HDi variants if applicable to the 1999 cutoff. Specific engine codes (e.g., DHY, DJY) would be detailed.
Performance
Typical Horsepower Range:
Petrol variants: ~60-135 hp; Diesel variants: ~55-90 hp. Exact figures depend on specific engine and tune. Manual will list precise figures.
Typical Torque Range:
Petrol variants: ~90-180 Nm; Diesel variants: ~110-200 Nm. Exact figures depend on specific engine. Manual will list precise figures.
Fuel System
Injection Types:
Petrol: Bosch Motronic (MPi), potentially Lucas/Simmonds systems. Diesel: Indirect Injection (IDI) and early Direct Injection (HDi) likely covered.
🔧 Transmission
Standard
Transmission Options:
Typically offered with 5-speed manual transmissions (e.g., BE series gearboxes) as standard.
Optional
Transmission Options:
Optional 4-speed automatic transmissions were available on some models.
Features
Clutch Type:
Hydraulically operated dry single-plate clutch.
Fluid Specifications
Manual Gearbox Oil:
Likely SAE 75W-80 or 75W-90 GL-4 specification gear oil. Manual will confirm exact type and capacity.
Automatic Gearbox Fluid:
If covered, would require specific ATF fluid (e.g., LT 71141 for AL4 transmission, if fitted).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 5-door estate (Break), and 2-door coupe/cabriolet. Manual will likely cover all body styles.
Length Width Height:
Varies by body style. E.g., 5-door hatchback approx. 4030mm (L) x 1700mm (W) x 1380mm (H). Manual will provide precise dimensions for all variants.
Weights
Kerb Weight:
Ranges from approx. 1050kg for basic petrol models to 1350kg for diesel estate or cabriolet variants. Manual will list specific weights per model.
Gross Vehicle Weight:
Varies by model, typically around 1600-1800kg. Manual will list specific GVW.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Euro NCAP testing for the 306 in this generation yielded a mixed result, with 2.5 stars for adult occupant protection in early tests. Later models saw improvements.
Active Features
ABS:
Anti-lock Braking System (ABS) was optional on many models, standard on higher trims. Manual will detail ABS system operation and troubleshooting.
Passive Features
Airbags:
Driver and passenger airbags became more common and often standard during this period. Manual will detail airbag system location and replacement/disposal procedures.
Seatbelts:
Pyrotechnic pre-tensioners for front seatbelts were often fitted. Manual covers their function and any related checks.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio-cassette players or CD players were common, often with basic digital displays. Manual will cover head unit removal and speaker wiring.
Driver Assistance
ABS System:
As mentioned in safety, ABS was an option. Manual will guide on troubleshooting and component testing.
Connectivity
Central Locking:
Central locking operated via key or remote (on later models). Manual will cover vacuum or electric actuator systems and fault finding.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-12,000 miles or 12 months. Petrol vs. Diesel intervals may differ slightly. Manual will provide precise schedules.
Timing Belt Replacement:
Crucial for petrol engines (XU/EW series) and diesel engines (XUD series). Interval generally around 60,000-80,000 miles or 5-6 years. Incorrect replacement can cause severe engine damage. Manual will specify interval and procedure.
Fluid Specifications
Engine Oil Type:
Petrol: Likely 5W-40 or 10W-40 meeting ACEA A3/B3 spec. Diesel: Likely 10W-40 or 15W-40 meeting ACEA B3/B4 spec. Manual will confirm viscosity and API/ACEA ratings.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. Typically purple or blue OAT (Organic Acid Technology) coolant. Manual will specify type and capacity (approx. 6-7 litres).
Brake Fluid Type:
DOT 4 synthetic brake fluid. Manual will specify capacity (approx. 0.7-1 litre) and replacement intervals.
Known Issues
Suspension Wear:
Front suspension bushes, ball joints, and shock absorbers are common wear items leading to knocking noises and poor handling.
Electrical Faults:
Water ingress into the engine bay fuse box, failure of central locking motors, and intermittent dash warning lights can occur.
Engine Management Petrol:
Lambda sensor failure, erratic idle due to vacuum leaks, and ignition coil issues are notable. MAF sensor issues might occur on earlier models.
Diesel Engine Starting:
Glow plug issues, air in the fuel system, or worn injector pump can affect cold starting on XUD engines.
Rear Beam Suspension:
The torsion bars in the rear beam suspension can wear, leading to a sagging rear end. Reconditioning kits are available. Manual will detail checks.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing popular and well-regarded family cars, building on the success of models like the 205 and 309.
Model Evolution
306 Lineage:
The Peugeot 306 succeeded the Peugeot 309 and was part of Peugeot's successful compact family car range. It was known for its excellent ride and handling characteristics, often praised by automotive journalists.
Generation Facelifts:
The 306 received a significant facelift in 1997, which included updated styling (particularly the front end), improved interior trim, and revised suspension. This manual covers both pre-facelift and facelift models.
Production
Production Period:
Globally produced from 1993 to 2002 (with the UK market ending production in 2001). This manual focuses on the 1993-1999 period.
🏆 Awards & Recognition
Recognitions
Handling Reputation:
The Peugeot 306 was consistently praised by automotive press for its superior ride and handling, often compared favorably to competitors like the Volkswagen Golf and Ford Focus of the era. It was considered a benchmark in its class for chassis dynamics.
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