The RS125, produced from 1993 to 2002, is an iconic lightweight supersport motorcycle renowned for its performance-oriented engineering and race-inspired design. As an entry-level sportbike, it offers agile handling and a premium feel, often drawing styling and chassis elements from larger models. This first-generation model, identified by the RP chassis code, features a liquid-cooled, two-stroke, single-cylinder engine with a displacement of approximately 124.8 cc, delivering impressive power for its class. Its sophisticated braking system, including a front single disc with a four-piston caliper and a rear single disc, along with a monoshock rear suspension, contributes to its dynamic capabilities.
This comprehensive service repair manual provides detailed information for the maintenance and repair of all RS125 variants from 1993 to 2002. It covers essential systems including the fuel, cooling, and lubrication systems, engine top end, clutch, transmission, and final drive, as well as chassis components like wheels, brakes, suspension, steering, and frame. The manual also details the electrical system and general information. With step-by-step instructions, hundreds of photos and illustrations, and guidance on routine maintenance, troubleshooting, and complete disassembly, this manual is an invaluable resource for do-it-yourself owners and professional mechanics seeking to keep their RS125 in optimal condition.
Generation Identifier:
First Generation
Target Audience:
Do-it-yourself owners and experienced mechanics
Advantage Over Paper:
Less expensive, more convenient than old paper manuals
Value Proposition:
Inexpensive way to keep vehicle working properly, save money on mechanics
User Experience:
Easy to use, enjoyable for learning vehicle repair
Model Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Engine Variants Covered:
All RS125 variants from 1993-2002
Estimated Page Count:
Hundreds of pages (specific count not provided, but implied comprehensive)
Type:
Complete Official Full Factory Service Repair Manual
Digital Format:
PDF Download
Download Features:
Speed Download, No Expiry Dates
Powertrain:
Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Engine Removal/Installation, Crankshaft/Transmission, Final Drive
Chassis And Suspension:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical And Accessories:
Electrical System
General:
General Information, Appendix
Maintenance:
Standard maintenance procedures, routine checks, fluid changes
Repair:
Step-by-step instructions for repair and service procedures based on complete disassembly
Diagnostics:
Implied troubleshooting guidance through detailed explanations
Depth Of Coverage:
Comprehensive factory-level service and repair information
Visual Aid Detail:
Hundreds of photos and illustrations
Accessibility:
Compatible with Windows and Mac, accessible via web browser on any computer or mobile device
Printability:
Printable in its entirety or specific pages
Page Durability:
Pages are not subject to dirt or ripping as the original can be kept safely on PC
Binding:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Software Requirements:
Adobe PDF Reader and Winzip (free online)
Engine Type:
Two-stroke, single-cylinder
Displacement:
124.8 cc (approximate, common for RS125)
Bore X Stroke:
54 x 54.5 mm (typical for this engine)
Horsepower:
Approximately 30-35 HP (depending on specific model variant and market restrictions)
Torque:
Approximately 2.3-2.5 kgf-m (16.6-18.1 lb-ft) at ~8,000 RPM (typical)
Carburetion:
Dell'Orto PHBH 28 (common for models of this era)
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
Fuel Delivery:
Carbureted with automatic oil injection
Cooling Method:
Liquid-cooled
Type:
6-speed constant mesh
Optional Transmissions:
N/A (standard gearbox)
Clutch Type:
Wet multi-plate
Length:
Approx. 1960 mm (77.2 in)
Width:
Approx. 710 mm (28.0 in)
Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1370 mm (53.9 in)
Dry Weight:
Approx. 131 kg (288.8 lbs)
Fuel Capacity:
Approx. 14 liters (3.7 US gal)
Safety Ratings:
N/A (Motorcycle specific safety features are documented in manual)
Braking System:
Front: Single disc with 4-piston caliper; Rear: Single disc with 2-piston caliper
Suspension Front:
Telescopic fork, 40mm diameter (typically Marzocchi or Paioli)
Suspension Rear:
Monoshock with adjustable preload
Lighting:
Halogen headlamp, LED tail light (common for this era)
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, coolant temperature gauge)
Driver Assistance Systems:
N/A (No electronic rider aids common to modern vehicles)
Connectivity Features:
N/A
Oil Change Interval:
Refer to manual for specific mileage/time intervals. Typically every 2,000-3,000 km or annually.
Spark Plug Replacement:
Refer to manual. Typically every 6,000-8,000 km.
Air Filter Cleaning:
Refer to manual. Regular inspection and cleaning/replacement recommended based on riding conditions.
Coolant Type:
Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water recommended)
Brake Fluid Type:
DOT 4 brake fluid
Transmission Oil Type:
Refer to manual for specific viscosity grade (e.g., SAE 75W-90 or 80W-90 gear oil).
2 Stroke Oil Type:
High-quality, JASO FD or API TC certified two-stroke oil for premix or injection systems.
Common Problems:
Potential for carburation issues, exhaust valve (A.E.S.V.) malfunctions, and wear on performance-oriented engine components due to its two-stroke nature. Vibration at certain RPMs can also be noted.
Maintenance Tips:
Regular cleaning of the power valve, precise jetting for the carburetor, and proper two-stroke oil mixture are crucial for longevity and performance.
Brand Focus:
Aprilia is an Italian motorcycle manufacturer known for performance-oriented sportbikes and racing pedigree.
Rs125 Legacy:
The RS125 is an iconic lightweight supersport motorcycle, often serving as an entry-level performance machine for younger riders or those seeking agile handling.
Design Influence:
Features styling and chassis components often derived from larger Aprilia sportbikes, offering a premium feel for its class.
Production Period:
1993-2002 for this specific generation, with the model line continuing for many years.
Model Recognition:
Widely regarded as a benchmark in the 125cc sportbike category during its production years for performance and handling.
Motorcycle Reviews:
Consistently praised in contemporary motorcycle reviews for its sharp handling, powerful engine (for its class), and race-inspired aesthetics.
Certification Standards:
Compliant with emissions and safety standards relevant to its manufacturing period and target markets.