Product Name:
DODGE INTREPID 1993-2004 Workshop Repair Service Manual
Model Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Chassis Platform:
LH Platform
Vehicle Segment:
Mid-size sedan
Key Competitors:
Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord, Nissan Maxima.
Design Philosophy:
Aero-dynamic styling, spacious interior, front-wheel drive platform.
Differentiating Factors:
Bold styling, comfortable ride, available powerful V6 engines.
Engine Systems:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, emission control systems.
Transmission Systems:
Automatic transmission (42LE) mechanical, hydraulic, electronic controls, servicing, diagnosis, and repair.
Drivetrain:
Front-wheel drive system, axles, CV joints, differential.
Suspension And Steering:
Front and rear suspension components, shock absorbers, struts, springs, control arms, steering rack, power steering system.
Brakes:
Front and rear brake systems (disc/drum or disc/disc), ABS system (if equipped), hydraulic lines, master cylinder, calipers, pads, rotors.
Electrical System:
12V battery system, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, power distribution.
HVAC:
Heating, ventilation, and air conditioning system components, operation, servicing, and troubleshooting.
Body And Interior:
Body panels, doors, windows, seats, trim, exterior lighting, bumpers, basic interior components.
Maintenance Procedures:
Routine maintenance, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, spark plug replacement, belt inspection and replacement.
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting trees.
Repair Instructions:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Specifications And Tolerances:
Detailed torque specifications, clearances, fluid capacities, and component tolerances.
Depth Of Coverage:
In-depth, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Engine Option 1:
3.3L EGA V6
Engine Option 2:
3.5L EGE V6 (likely SOHC)
Engine Option 3:
2.7L EER V6 (likely DOHC, less common)
Typical Horsepower 3.3L:
Approx. 155 hp @ 4900 rpm
Typical Torque 3.3L:
Approx. 185 lb-ft @ 3200 rpm
Typical Horsepower 3.5L:
Approx. 214 hp @ 5800 rpm
Typical Torque 3.5L:
Approx. 240 lb-ft @ 3500 rpm
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
NHTSA Front Impact Driver:
4 Stars (1994-1996 models)
NHTSA Front Impact Passenger:
4 Stars (1994-1996 models)
IIHS Offset Crash Test:
Acceptable (early models, improved in later generations)
ABS:
Standard on many models, optional on others (ABS)
Airbags:
Driver and passenger front airbags.
Seat Belts:
3-point front and rear seat belts.
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (check manual for specific recommendation)
Coolant Change Interval:
Every 30,000-50,000 miles
Engine Oil Type:
SAE 5W-30 or 10W-30 (refer to owner's manual for exact specification and API service rating)
Engine Oil Capacity:
Approx. 4.5 quarts (3.3L V6), Approx. 5.0 quarts (3.5L V6)
Coolant Type:
Ethylene Glycol based coolant (Chrysler/Mopar recommended)
Common Problems Engine:
Head gasket leaks (especially earlier 3.3L models), intake manifold gasket leaks, oil leaks, occasional sensor failures.
Common Problems Transmission:
Harsh shifting, delayed engagement, torque converter shudder (42LE transmission requires proper maintenance).
Common Problems Suspension:
Worn control arm bushings, worn sway bar links, premature front strut/shock absorber wear.
Common Problems Electrical:
Faulty power window regulators, HVAC blower motor resistor failures, intermittent dashboard warning lights.
