🏷️ Basic Information

Make:

Dodge, Chrysler, Plymouth

Model:

Caravan, Town & Country, Voyager

Generation:

Second Generation (RS Platform)

Platform Code:

RS

👋 Introduction

Segment:

Minivan

Key Selling Points:

Spacious interior, family-oriented, versatile cargo space

Key Competitors:

Ford Aerostar, Chevrolet Lumina APV, Pontiac Trans Sport, Mazda MPV, Toyota Previa

Distinguishing Features:

Front-wheel drive standard, optional all-wheel drive, distinctive styling for its era, multiple seating configurations

📋 Manual Details

Coverage Years:

1994, 1995

Covered Models:

All Dodge Caravan, Chrysler Town & Country, and Plymouth Voyager models

Estimated Page Count:

Varies by specific engine/transmission combination, typically 1000+ pages for a complete set

Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, exhaust system, ignition system, clutch, manual transmission, automatic transmission

Chassis:

Brakes, suspension (front and rear), steering system, wheels, tires

Electrical:

Wiring diagrams, lighting, charging system, starting system, instrument cluster, body electrical components, power accessories

Body:

Body panels, doors, glass, interior trim, heating, ventilation, and air conditioning (HVAC)

Diagnostics:

Includes diagnostic flowcharts for common drivability, electrical, and HVAC issues, as well as procedures for checking system pressures and sensor readings.

Fuel And Exhaust:

Fuel tank and pump service, fuel injector testing and replacement, fuel line routing, catalytic converter replacement, muffler and exhaust pipe service, fuel pressure regulator testing.

Steering And Suspension:

Power steering pump and gearbox service, tie rod end replacement, ball joint replacement, shock absorber/strut replacement, control arm service, wheel alignment procedures.

Cooling System:

Radiator and fan assembly service, water pump replacement, thermostat service, heater core replacement, coolant flush and refill procedures.

Electrical Component Testing:

Testing procedures for alternators, starters, ignition coils, sensors (e.g., crankshaft position, camshaft position, oxygen sensors), and actuators.

Maintenance:

Scheduled maintenance, fluid changes, lubrication, filter replacements

Diagnostics:

Troubleshooting charts, fault finding, diagnostic trouble codes (DTCs) interpretation (OBD-I/OBD-II depending on specific system)

Repair:

Component removal and installation, adjustments, system repairs, rebuild procedures

Engine Repair:

Engine removal/installation, cylinder head removal/installation, piston/connecting rod service, crankshaft bearing inspection, timing belt/chain replacement (if applicable), valve train adjustments.

Transmission Service:

Automatic transmission fluid and filter changes, torque converter removal/installation, transmission rebuild procedures (disassembly, cleaning, inspection, reassembly), clutch replacement (for manual transmission variants, though rare).

Brake System Overhaul:

Front and rear brake pad/shoe replacement, caliper/wheel cylinder service, brake rotor/drum resurfacing or replacement, brake line inspection and replacement, bleeding the brake system.

Bodywork Repair:

Procedures for front/rear bumper cover removal and installation, fender replacement, door panel removal, hood and liftgate adjustment.

HVAC System Repair:

Refrigerant system service (charging, evacuation), compressor replacement, evaporator and condenser service, blower motor replacement, heater control valve testing.

Depth:

Comprehensive, suitable for professional technicians and advanced DIYers, covering everything from basic maintenance to complete overhauls

Wiring Diagrams Detail:

Highly detailed, often color-coded wiring diagrams for all vehicle systems, including component locations, connector pinouts, and wire routing.

Torque Specifications:

Detailed torque specifications for critical fasteners throughout the vehicle, essential for proper assembly and preventing component damage.

📊 Manual Specifications

Compatibility:

Compatible with all major operating systems (Windows, macOS) and PDF readers

Image Resolution:

High-quality pictures and diagrams suitable for clear viewing and printing

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine 1 Displacement:

2.5L (150 cu in) OHV V6 (425)

Engine 1 Configuration:

SOHC V6

Engine 1 Horsepower:

Approx. 150-160 hp

Engine 1 Torque:

Approx. 170-180 lb-ft

Engine 2 Displacement:

3.0L (181 cu in) OHV V6 (6G72)

Engine 2 Configuration:

SOHC V6 (Mitsubishi sourced)

Engine 2 Horsepower:

Approx. 150 hp

Engine 2 Torque:

Approx. 170 lb-ft

Engine 3 Displacement:

3.8L (230 cu in) OHV V6 (3.8L EGH/6G75 variant)

Engine 3 Configuration:

OHV V6

Engine 3 Horsepower:

Approx. 160-180 hp

Engine 3 Torque:

Approx. 200-210 lb-ft

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Code:

425

Engine Code:

6G72

Engine Code:

EGH (variant of 6G75 or related OHV design)

🔧 Transmission

Transmission 1 Type:

4-Speed Automatic (A604/41TE/42LE depending on engine/year)

Transmission 2 Type:

3-Speed Automatic (less common in these years)

Transmission Features:

Electronically controlled, lock-up torque converter

📐 Dimensions

Wheelbase:

Approx. 112.0 inches

Length:

Approx. 175.1 - 180.1 inches (depending on configuration)

Seating Capacity:

7 or 8 passengers

Max Cargo Volume:

Approx. 140-160 cu ft (with rear seats removed)

Curb Weight:

Approx. 3,800 - 4,200 lbs

🛡️ Safety Features

NHTSA Driver Front Impact:

4-star (1994 models)

NHTSA Passenger Front Impact:

4-star (1994 models)

ABS:

Standard on most models, optional on some base trims

Airbags:

Driver-side airbag standard, passenger airbag optional/standard on higher trims

💡 Technology Features

Audio Systems:

Factory AM/FM stereo with cassette player, optional CD player, basic speaker configurations

Cruise Control:

Optional or standard on higher trims

Features:

Limited by era; focus on basic power accessories, remote keyless entry optional

🔧 Maintenance

Oil Change:

Every 3,000-7,500 miles (refer to specific engine/oil type recommendation in manual)

Transmission Fluid Change:

Every 30,000-60,000 miles (depending on driving conditions and fluid type)

Spark Plug Replacement:

Approx. 30,000-100,000 miles (depending on plug type)

Engine Oil Type:

API SG/SH, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on temperature)

Transmission Fluid Type:

ATF+3 (Chrysler Mopar)

Coolant Type:

Ethylene Glycol based coolant (e.g., Mopar Antifreeze/Coolant)

Common Issues:

Head gasket leaks (especially 3.0L V6), transmission solenoid issues, power door lock actuator failure, aging suspension components, occasional electrical gremlins

📚 Vehicle History

Dodge Legacy:

Chrysler Corporation's performance and utility brand, known for bold designs and innovation

Second Gen Introduction:

Introduced for the 1991 model year, the RS platform represented a significant redesign focusing on aerodynamics, interior space, and improved handling.

1994 Update:

Significant facelift for 1994 included updated front and rear styling, improved interior ergonomics, and enhanced safety features.

Manufacturing Locations:

Windsor, Ontario, Canada; Newark, Delaware, USA

🏆 Awards & Recognition

Model Acknowledgements:

Consistently ranked among popular minivans of its era, often recognized for practicality and passenger comfort.