This manual covers the KX125 and KX250 two-stroke motocross motorcycles produced between 1994 and 1998. These models represent a generation of highly competitive off-road machines known for their potent 2-stroke...
This manual covers the KX125 and KX250 two-stroke motocross motorcycles produced between 1994 and 1998. These models represent a generation of highly competitive off-road machines known for their potent 2-stroke engines, delivering impressive horsepower for their respective displacements. The long heritage in motocross racing is evident in the engineering of these bikes, which were designed for peak performance and agility on the track. The KX series has consistently been a benchmark in its class, and these specific years reflect continuous development aimed at providing riders with cutting-edge technology and exhilarating performance.
This comprehensive manual serves as an essential resource for owners and technicians, detailing all aspects of maintenance, repair, and troubleshooting for the KX125 and KX250 models from 1994 to 1998. It provides in-depth information on engine systems, drivetrain, chassis, and electrical components, including detailed procedures for engine rebuilds, transmission service, and suspension adjustments. With clear instructions and technical specifications, this guide empowers users to perform routine maintenance, diagnose issues, and ensure the longevity and optimal performance of their motorcycles. The manual covers everything from fluid specifications and service intervals to advanced fault diagnosis, making it an indispensable tool for any owner or mechanic.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX250
Model Years:
1994, 1995, 1996, 1997, 1998
Codes
Engine Type:
2-Stroke
👋 Introduction
Market Position
Market Niche:
Targeted towards owners and technicians of 1990s era Kawasaki KX motocross motorcycles, specifically the 125cc and 250cc two-stroke models.
Competitive Analysis
Advantage:
Provides essential repair and maintenance data for a specific, popular generation of motocross bikes, offering an instant and accessible digital solution.
Key Features
Digital Access:
Instant downloadable PDF after payment, eliminating shipping delays and costs.
Usability:
Simple, easy-to-use PDF format without the need for additional software or decompression.
Durability Of Format:
Protects against damage from grease and dirt, unlike traditional paper manuals, and offers a lifetime protection policy.
Detailed page count not specified, but comprehensive coverage implies extensive content for each model and year.
Manual Type
Manual Type:
Repair Manual, Service Manual, Shop Manual, Owner's Information (implied)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Removal and Installation, Engine Specifications, Fuel System, Lubrication System, Cooling System (if applicable for 2-strokes, often pre-mix or separate oil injection), Intake, Exhaust
Advanced Troubleshooting, Fault Diagnosis for engine, electrical, and chassis components.
Rebuild Procedures:
Detailed procedures for engine disassembly, inspection, and reassembly, including critical tolerances and specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable PDF, ensuring clear reproduction of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Performance
Kx125 Approx Hp:
Around 35-40 HP (specific figures vary by year and tuning)
Kx250 Approx Hp:
Around 45-50 HP (specific figures vary by year and tuning)
Fuel System
Carburetion:
Typically Keihin carburetors (e.g., PWK series), size varies by model year and displacement.
Fuel Type:
Unleaded gasoline mixed with 2-stroke engine oil (pre-mix ratio specified in manual).
Engine Details
Kx125 Displacement:
124cc (approx.)
Kx250 Displacement:
249cc (approx.)
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Weights
Dry Weight Kx125:
Approx. 90-95 kg (200-210 lbs) depending on year.
Dry Weight Kx250:
Approx. 98-105 kg (215-230 lbs) depending on year.
Capacities
Fuel Tank Capacity:
Typically around 8-10 liters (2.1-2.6 US gallons).
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road motorcycles are typically not rated by governmental safety agencies like passenger cars.)
Active Features
Braking System Front:
Hydraulic disc brake
Braking System Rear:
Hydraulic disc brake
Passive Features
Frame Construction:
Semi-double cradle steel frame.
💡 Technology Features
Infotainment
Infotainment System:
N/A (As an off-road competition motorcycle, these models do not feature traditional infotainment systems.)
Driver Assistance
Driver Assistance:
N/A (No electronic driver assistance features are present on these models.)
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Frequent oil changes for the gearbox are critical; specific intervals depend on usage but often recommended after every few riding sessions or a set number of hours.
Spark Plug Replacement:
Regular inspection and replacement based on plug condition and riding hours.
Air Filter Cleaning:
Frequent cleaning and re-oiling after each riding session in dusty conditions.
Fluid Specifications
Gearbox Oil:
Specific SAE viscosity grade 10W-30 or 10W-40 API GL-4 or GL-5 transmission oil (refer to manual for exact specification).
Coolant:
High-quality motorcycle specific coolant or a 50/50 mix of ethylene glycol and distilled water.
Known Issues
Kx125 Power Band:
Known for a relatively narrow powerband requiring precise gear selection and throttle control.
Kx250 Torque:
Generates significant torque, which can lead to increased wear on drivetrain components if not properly maintained.
Clutch Wear:
Clutch wear can be accelerated with aggressive riding, requiring regular inspection and adjustment.
Suspension Tuning:
Proper suspension setup and maintenance are crucial for optimal performance and handling.
📚 Vehicle History
Brand Heritage
Kawasaki Motocross Legacy:
Kawasaki has a long and successful history in motocross racing, with the KX line being a cornerstone of their performance off-road offerings.
Model Evolution
Kx Series Development:
The KX125 and KX250 models underwent continuous development throughout the 1990s, with significant updates to suspension, chassis, and engine performance to remain competitive in the highly contested motocross classes.
Production
Production Period:
These specific models (1994-1998) represent a particular generation known for their competitive edge in their era.
🏆 Awards & Recognition
Recognitions
Motocross Class Rankings:
The KX125 and KX250 models during this era were consistently competitive and often featured in magazine shootouts and reviews, earning accolades for their performance and handling.
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