Mitsubishi Galant 7th Gen 1994-1998 Service Repair Manual

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UGS: 135324

Mots clés: 1994 1995 1996 1997 1998 Car Cars Galant Galant 7th Gen Mitsubishi

Variantes de produits

Description

Welcome to the comprehensive service and repair manual for the Galant, covering the 7th generation models produced from 1994 to 1998. This vehicle is recognized for its aerodynamic styling, comfortable interior, and a range of engine options, typically including efficient 4-cylinder and capable V6 powertrains. Engineered with a focus on reliability and everyday drivability, the Galant offered a balanced driving experience, making it a popular choice for both daily commuting and family transport. This manual provides detailed insights into its construction and operation, reflecting a commitment to quality automotive engineering during this era. This manual is designed to be an authoritative resource for owners and technicians alike, offering extensive coverage of all major vehicle systems. It details everything from routine maintenance procedures, such as oil changes and fluid checks, to complex overhauls of the engine, transmission, brakes, steering, and suspension. You will find in-depth troubleshooting guides, diagnostic steps, full technical specifications including torque settings, and clear instructions for body and electrical system repairs. The aim is to empower users with the knowledge necessary to maintain, diagnose, and repair their Galant effectively and efficiently.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

7th Generation

Codes

Model Years Covered:

1994-1998

👋 Introduction

Market Position

Target Audience:

Owners with basic mechanical skills and independent auto service professionals.

Competitive Analysis

Value Proposition:

Provides the same specifications and procedures as authorized dealer service departments, empowering owners for informed discussions and DIY repairs.

Key Features

Instant Access:

Instant download upon payment, eliminating shipping costs and wait times.

Informational Benefit:

Enables owners to better understand vehicle issues and effectively communicate with technicians.

📋 Manual Details

Coverage Areas

General Information:

Engine Service And Overhauling:

Transmission Service:

Chassis Systems:

Body And Exterior:

Wiring Diagrams:

Fuel System:

Emission Control Systems:

Induction Systems:

Mechanical Components:

Control Systems:

Transmission And Differentials:

Troubleshooting And Diagnostics:

Steering And Suspension:

Brakes System:

ABS System:

Full Specifications And Torque Settings:

Service Work Procedures:

Page Count

Estimated Page Count:

Varies based on specific model year and engine configuration, typically 1000+ pages for a comprehensive service manual.

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Management:

Detailed coverage of engine control units (ECUs), sensors, actuators, and diagnostic procedures for gasoline engines.

Cooling System:

Procedures for radiator, thermostat, water pump, hoses, and coolant specifications.

Lubrication System:

Oil pump, oil filter, oil galleries, and recommended oil types and capacities.

Ignition System:

Spark plugs, ignition coils, distributors (if applicable), and timing adjustments.

Exhaust System:

Catalytic converter, mufflers, oxygen sensors, and exhaust manifold maintenance.

Manual Transmission:

Clutch system, gearbox overhaul, gear ratios, and transmission fluid specifications.

Automatic Transmission:

Torque converter, valve body, planetary gears, transmission fluid, and electronic controls.

Front Suspension:

MacPherson struts, control arms, ball joints, bushings, and alignment procedures.

Rear Suspension:

Multi-link or independent rear suspension components, shock absorbers, and springs.

Steering System:

Power steering pump, rack and pinion, tie rods, and steering column.

Brake System:

Front and rear disc brakes, brake calipers, pads, rotors, hydraulic lines, and brake fluid specifications.

ABS Anti Lock Braking System:

ABS control module, wheel speed sensors, hydraulic modulator, and diagnostic procedures.

Body Structure:

Frame components, body panels, doors, hood, trunk lid, and glass replacement.

Interior Trim And Fixtures:

Dashboard, seating, door panels, and headliner removal and installation.

Lighting System:

Headlights, taillights, interior lights, and wiring.

Electrical System:

Battery, alternator, starter motor, fuses, relays, and wiring harnesses.

Climate Control:

Air conditioning (A/C) system, heater core, blower motor, and refrigerant types.

Fuel Delivery System:

Fuel tank, fuel pump, fuel filter, fuel injectors, and fuel pressure.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, and spark plug replacement.

Engine Diagnostics:

Troubleshooting for common engine issues like misfires, poor performance, and starting problems.

Engine Rebuilding:

Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, gaskets), and reassembly.

Transmission Repair:

On-car adjustments, internal component repair, and complete transmission overhaul procedures.

Brake System Overhaul:

Brake pad and rotor replacement, caliper rebuilding, and brake bleeding.

Suspension And Steering Repair:

Replacement of wear items like ball joints, tie rod ends, and bushings.

Electrical Troubleshooting:

Step-by-step diagnostic procedures for electrical faults using wiring diagrams.

Body Panel Replacement:

Instructions for removing and installing fenders, doors, bumpers, and other exterior components.

Diagnostic Tools Usage:

Guidance on using scan tools and multimeters for diagnosis.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and troubleshooting.

📊 Manual Specifications

File Format

Compatibility:

Viewable on PC, Mac, and various devices including phones and e-readers like Kindle.

Print Quality

Printability:

Printable individual pages to avoid damage to original document.

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Typically included 4-cylinder (e.g., 4G63, 4G93) and V6 (e.g., 6G72) engines.

Performance

Horsepower Torque:

Specific figures vary by engine and market, but generally range from approximately 130 hp to over 200 hp for V6 models.

Fuel System

Fuel Injection:

Multi-point fuel injection (MPI) is standard across the range.

Engine Codes

Common Engine Codes:

4G63 (2.0L DOHC), 4G93 (1.8L SOHC), 6G72 (3.0L SOHC V6)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission was commonly available.

Optional

Automatic Transmission Type:

4-speed automatic transmission with electronic control was widely offered.

Features

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) type required, consult manual for exact specification (e.g., Diamond SP-II/SP-III).

📐 Dimensions

Exterior

Wheelbase:

Approximately 104.3 inches (2650 mm).

Weights

Curb Weight:

Varies by model, typically ranging from 3,000 to 3,500 lbs (1360-1590 kg).

🛡️ Safety Features

Ratings

Crash Test Results:

Information on NHTSA or IIHS ratings for the period, if available.

Active Features

Anti-lock Braking System (ABS) was an available or standard feature on many models.

Passive Features

Airbags:

Driver-side airbag was standard on most models; passenger airbags became more common towards the end of this generation.

💡 Technology Features

Infotainment

Audio System:

Factory-equipped AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.

Driver Assistance

Cruise Control:

Cruise control was a common feature on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used.

Timing Belt Replacement:

For 4-cylinder engines (e.g., 4G63), replacement is crucial, typically every 60,000 to 90,000 miles (96,000 to 144,000 km).

Fluid Specifications

Engine Oil Type:

API Service SG, SH, or SJ certified oils, viscosity grades like 5W-30 or 10W-30 recommended based on ambient temperature.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.

Known Issues

Common Problems:

Potential issues include worn CV joints, aging suspension bushings, minor electrical gremlins (especially in older wiring harnesses), and potential oil leaks from valve cover or oil pan gaskets over time. Automatic transmission torque converter shudder can occur on high-mileage examples.

Maintenance Tips:

Regularly check and replace ignition components, maintain the cooling system diligently, and address any suspension noises promptly.

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for reliable and often performance-oriented vehicles.

Model Evolution

Seventh Gen Galant:

The 7th generation Galant (chassis code E30, though the prompt implies E50/E60/E70/E80) represented a significant styling and engineering update, moving towards a more aerodynamic and refined design, often featuring a distinctive 'oval' grille and updated interior amenities.

Production

Manufacturing Locations:

Primarily produced in Japan.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for this generation are not widely publicized, the Galant was generally regarded as a competent and comfortable sedan offering good value.