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Mitsubishi Eclipse 1994-1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Generation: 2nd Generation Model Years Covered: 1994, 1995, 1996, 1997, 1998, 1999 Codes Chassis Codes: D20, D30 Platform: Chrysler JA/MD platform (shared...
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Distributeur:
UGS: 15970
Mitsubishi Eclipse 1994-1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Generation:
2nd Generation
Model Years Covered:
1994, 1995, 1996, 1997, 1998, 1999
Codes
Chassis Codes:
D20, D30
Platform:
Chrysler JA/MD platform (shared with Plymouth Laser, Eagle Talon)
👋 Introduction
Market Position
Target Audience:
Automotive repair professionals, independent workshops, DIY enthusiasts with mechanical aptitude
Competitive Analysis
Value Proposition:
Provides dealer-level repair information, enabling cost savings on maintenance and repairs, empowering informed discussions with technicians.
Key Features
Accuracy:
Vehicle-specific, not generic; based on manufacturer's official documentation.
Clarity:
Clear, concise text combined with diagrams and illustrations for easy comprehension.
Completeness:
Covers all major topics and systems, with no missing or corrupt sections.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Troubleshooting, Diagnostics, Maintenance
Secondary Coverage:
Wiring Schematics, Specifications, Diagrams, Illustrations
Page Count
Estimated Page Count:
Extensive (precise count not specified, but described as 'full' and 'complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
Digital Features:
Searchable text, clickable links (typical for well-produced PDFs)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine disassembly, assembly, timing, cooling, lubrication systems
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, control modules
Emission Control:
Catalytic converter, EGR system, EVAP system, diagnostic procedures related to emissions
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure, evaporative emissions control
Transmission Manual:
Clutch system, manual transaxle operation, disassembly, assembly, overhaul
Transmission Automatic:
Automatic transaxle operation, disassembly, assembly, overhaul, hydraulic control
Drivetrain:
Driveshaft, axles, CV joints, differentials
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering column, steering rack/gearbox
Brakes:
Brake system components (discs, pads, calipers, master cylinder), ABS (if equipped), hydraulic circuits
Body Interior Exterior:
Body panels, doors, hood, trunk, bumpers, interior trim, seats
Body Electrical:
Lighting, power windows, power locks, mirrors, interior electronics, body control modules
HVAC:
Heating, ventilation, air conditioning system components, refrigerant handling, operation
Restraint System:
Airbag system, seat belts, SRS (Supplemental Restraint System) diagnostics and repair
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt and hose inspection/replacement
Troubleshooting:
Systematic diagnosis of common and uncommon faults, error code interpretation
Repair:
Step-by-step instructions for component removal, installation, and repair
Diagnostics:
Procedures for diagnosing electrical and mechanical issues, including wiring diagrams and test procedures
Rebuilds:
Complete disassembly and reassembly instructions for major components like engines and transmissions
Specifications:
Tightening torque specifications, clearances, fluid capacities, electrical values
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complex overhauls and diagnostics, suitable for professional technicians and skilled DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Software:
Adobe PDF Reader
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS
⚙️ Engine Specifications
Primary Engine Options
Engine 1:
2.0L 16V DOHC 4G63/4G63T I4 (Naturally Aspirated & Turbocharged)
Engine 2:
2.4L 16V SOHC 4G64 I4 (Naturally Aspirated)
Performance Na 2.0L
Horsepower Na 2.0L:
Approx. 140-150 hp (Varies by year and specific configuration)
Torque Na 2.0L:
Approx. 135-140 lb-ft (Varies by year and specific configuration)
Performance Turbo 2.0L
Horsepower Turbo 2.0L:
Approx. 205-210 hp (GST/GSX models, Varies by year)
Torque Turbo 2.0L:
Approx. 203-215 lb-ft (GST/GSX models, Varies by year)
Performance 2.4L
Horsepower 2.4L:
Approx. 140-148 hp
Torque 2.4L:
Approx. 145-155 lb-ft
Fuel System
Induction:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI) for most variants. Turbocharged models feature intercooled turbocharging.
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended for turbo models)
Engine Mechanical
Engine Block Material:
Cast Iron (4G63/4G63T), Aluminum (4G64)
Cylinder Head Material:
Aluminum
Valve Train:
DOHC (Double Overhead Camshaft) with 4 valves per cylinder for 4G63/4G63T. SOHC (Single Overhead Camshaft) with 4 valves per cylinder for 4G64.
🔧 Transmission
Standard Transmission
Type Standard:
5-speed Manual Transaxle (F5M33 for FWD, W5M33 for AWD)
Optional Transmission
Type Automatic:
4-speed Automatic Transaxle (F4A33 for FWD, V4A51 for AWD - commonly found on non-turbo models)
Features
AWD System:
Advanced all-wheel-drive system (Viscous coupling center differential, optional limited-slip rear differential on GSX models)
Transmission Fluid Spec
Manual Fluid:
API GL-3 or GL-4 gear oil (e.g., Mitsubish Genuine Gear Oil or equivalent 75W-90)
Automatic Fluid:
Diamond SP-II, SP-III, or Dexron III/Mercon compatible ATF
📐 Dimensions
Exterior Dimensions
Length:
Approx. 179.1 inches (4550 mm)
Width:
Approx. 69.2 inches (1758 mm)
Height:
Approx. 51.2 inches (1300 mm)
Wheelbase
Wheelbase:
Approx. 103.7 inches (2634 mm)
Weights
Curb Weight:
Approx. 2,900 - 3,400 lbs (1315 - 1542 kg) depending on trim and drivetrain
🛡️ Safety Features
Passive Features
Airbags:
Driver and passenger front airbags (standard on most models by mid-generation)
Seat Belts:
Three-point front seat belts with pretensioners, three-point rear seat belts
Active Features
ABS:
Anti-lock Braking System (ABS) available on many models, standard on some higher trims like GSX.
Crash Test Ratings
NHTSA Driver Front Impact:
4 stars (1997 model, as per NHTSA data)
NHTSA Passenger Front Impact:
4 stars (1997 model, as per NHTSA data)
💡 Technology Features
Infotainment
Audio System:
Factory cassette or CD player, AM/FM radio, with upgraded options and speaker systems available depending on trim level.
Climate Control:
Manual or automatic climate control systems depending on trim.
Driver Assistance
Cruise Control:
Standard on most higher trim levels (GS, GST, GSX).
Connectivity
N A:
No significant advanced connectivity features typical of modern vehicles (e.g., Bluetooth, USB ports).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendation based on oil type used).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 30,000 miles for standard plugs, potentially longer for platinum/iridium plugs (check specific plug type).
Timing Belt:
Critical replacement item for 4G63/4G63T engines. Typically every 60,000 to 90,000 miles. Failure can cause catastrophic engine damage. Manual will detail the procedure and torque specs.
Fluid Specifications
Engine Oil:
API SG/SH, viscosity 5W-30 or 10W-30 (refer to manual for precise recommendation based on temperature).
Coolant:
Ethylene glycol based antifreeze (50/50 mix with distilled water). Refer to manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Turbo Failure:
Turbocharger lubrication issues, oil coking, and seal failures can occur if oil changes are neglected, especially on turbo models. The manual provides maintenance for the turbocharger system.
Suspension Wear:
Worn ball joints, tie rod ends, and wheel bearings are common as the cars age. Manual details inspection and replacement procedures.
Rust Corrosion:
Can be an issue in certain climates, particularly on wheel wells, rocker panels, and around the exhaust system. Manual covers body repair sections.
Octopus Hose:
A common failure point on certain 4G63 engines is the coolant 'octopus' hose due to its complex routing and heat exposure. Manual will show its location and replacement.
📚 Vehicle History
Brand Heritage
Mitsubishi Sporting Image:
Mitsubishi has a strong heritage in performance vehicles and motorsport (e.g., Lancer Evolution), influencing the sporty nature of the Eclipse.
Model Evolution
2Nd Gen Introduction:
Introduced for the 1995 model year, the second-generation Eclipse featured a completely new design, moving away from the previous sharper lines to a more rounded, aerodynamic shape.
Trim Levels:
Key trims included the base RS, the sporty GS (with the 2.4L engine), the turbocharged GST (FWD), and the all-wheel-drive, turbocharged GSX, which was the performance flagship.
Production
Manufacturing Location:
Built by Diamond-Star Motors (DSM) in Normal, Illinois, USA, a joint venture between Mitsubishi and Chrysler.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The turbocharged GSX model was recognized on Car and Driver's '10 Best' lists multiple times during its production run for its performance and value.
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