1994-2004 Aprilia RSV Mille Factory Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

19 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 147925

Mots clés: 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Aprilia Motorcycle Motorcycles RSV Mille RSV Models

Variantes de produits

Description

The RSV Mille Factory, produced between 1994 and 2004, is a high-performance sport motorcycle renowned for its Italian engineering and racing heritage. Featuring a potent V-Twin engine, this model offers exhilarating performance suitable for both spirited road use and track riding. Its aluminum twin-spar frame provides exceptional rigidity and lightweight handling, complemented by advanced suspension and braking systems. The RSV Mille Factory stands as a testament to dedication to delivering a thrilling and capable riding experience, comparable to other iconic sportbikes of its era. This comprehensive Factory Service Repair Manual is designed to assist owners and technicians in maintaining and repairing the RSV Mille Factory. It covers all essential systems, including the engine, fuel system, cooling, electrical, chassis, brakes, and drivetrain. Detailed procedures for routine maintenance, troubleshooting, repair, and adjustments are provided, along with critical technical specifications. The manual's scope ranges from basic servicing to in-depth diagnostics and overhauls, ensuring that users can keep their motorcycle performing optimally and reliably throughout its lifespan.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RSV Mille

Model Variant:

Factory

Year:

1994-2004

Codes

Engine Code General:

V-Twin

👋 Introduction

Market Position

Category:

High-performance sport motorcycle

Purpose Of Manual:

To provide detailed guidance for maintenance, repair, and diagnostics, ensuring optimal performance and longevity.

Competitive Analysis

Comparable Models Era:

Ducati 916, Honda VFR800, Suzuki TL1000R.

Key Features

Ease Of Use:

Designed for clarity with easy-to-read text and structured content.

Preventive Maintenance Emphasis:

Highlights the importance of routine servicing to prevent costly repairs and failures.

User Skill Adaptability:

Caters to both amateur enthusiasts and seasoned professional mechanics.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

File Format:

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, tuning, diagnostics, timing, lubrication, cooling integration.

Fuel System:

Carburetor/fuel injection systems, fuel pump, fuel lines, tank maintenance, fuel filter replacement.

Cooling System:

Radiator, coolant flow, thermostat operation, water pump, fan system, bleed procedures.

Electrical System:

Wiring diagrams, lighting, ignition system, starter motor, alternator, battery management, ECU diagnostics.

Chassis:

Frame inspection, suspension (front fork, rear shock), steering head bearings, wheel bearings, swingarm.

Brakes:

Front and rear brake systems, caliper maintenance, fluid replacement, bleeding, rotor inspection.

Drivetrain:

Clutch operation, gearbox inspection, chain and sprockets maintenance, final drive.

Bodywork And Fairings:

Removal, installation, and repair of fairings and body panels.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain lubrication, brake fluid flush.

Troubleshooting:

Diagnostic flowcharts, common issue identification, fault finding procedures.

Repair:

Component disassembly, reassembly, and calibration for all major systems.

Technical Specifications:

Torque values, clearances, tolerances, fluid capacities, electrical resistance.

Settings And Adjustments:

Carburetor synchronization, valve clearance adjustment, suspension setup, throttle cable adjustment.

Technical Depth

Depth Of Coverage:

Comprehensive, covering routine maintenance to full engine rebuilds and complex electrical diagnostics.

Target Audience:

Suitable for novice owners performing basic tasks and professional technicians for in-depth repairs.

📊 Manual Specifications

File Specifications

File Type:

Digital (PDF)

Searchability:

Likely searchable text due to PDF format, enabling quick information retrieval.

Print Quality Expectation:

High, designed for clear readability of diagrams and text.

Instant Access:

Digital download provides immediate access to repair information.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 90-degree V-Twin, four-stroke

Displacement:

998cc (999 cm³)

Bore X Stroke:

97 mm x 67.5 mm

Valve Train:

DOHC, 4 valves per cylinder

Fueling:

Originally Carbureted (Mikuni 46mm), later models transitioned to Fuel Injection (e.g., Weber Marelli).

Compression Ratio:

Approx. 10.8:1

Performance

Horsepower Peak:

Approximately 130-138 hp @ 9,000 rpm (depending on year and specific tune)

Torque Peak:

Approximately 98-102 Nm @ 7,500 rpm (depending on year and specific tune)

Fuel System

Carburetor Type Early Models:

Twin Mikuni BST40 flat-slide carburetors (later models, like the R and Factory, often featured fuel injection).

Fuel Injection System Later Models:

Electronic Fuel Injection (EFI), often with Weber Marelli or similar systems.

Fuel Type:

Unleaded gasoline, minimum 95 octane (RON)

🔧 Transmission

Standard

Type:

6-speed manual sequential gearbox

Clutch Type:

Hydraulically actuated wet multi-plate clutch

Features

Gear Ratios:

Specific ratios detailed within the manual, crucial for performance tuning.

Final Drive:

O-ring sealed chain drive

Fluid Specifications

Transmission Oil Type:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specifications and capacity).

📐 Dimensions

Exterior

Wheelbase:

Approximately 1415 mm (55.7 inches)

Weights

Dry Weight:

Approximately 187 kg (412 lbs)

Wet Weight:

Approximately 203 kg (447 lbs) (with fluids)

Fuel Tank Capacity:

21 liters (5.5 US gallons)

🛡️ Safety Features

Ratings

Classification:

High-performance sportbike, designed for track and spirited road use.

Active Features

Braking System:

Dual front disc brakes (e.g., 320mm) with multi-piston calipers (e.g., Brembo), single rear disc brake (e.g., 220mm) with dual-piston caliper.

Suspension Type:

Adjustable front telescopic forks (e.g., Showa or WP) and adjustable rear monoshock suspension.

Passive Features

Frame Construction:

Aluminum twin-spar frame for rigidity and light weight.

💡 Technology Features

Infotainment

Dashboard:

Analog tachometer and speedometer, with integrated warning lights and a basic LCD display for odometer, trip meter, etc.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature on some models during this production run.

Connectivity

ECU Features:

Engine Control Unit (ECU) manages fuel injection (on later models), ignition timing, and other engine parameters.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,000 km or annually, whichever comes first (refer to manual for exact schedule).

Valve Clearance Check:

Typically around 10,000-15,000 km intervals; critical for V-Twin engine health.

Chain And Sprockets Maintenance:

Regular cleaning, lubrication (every 500-1000 km), and tension adjustment as needed.

Brake Fluid Flush:

Every 2 years to maintain braking performance and prevent corrosion.

Fluid Specifications

Engine Oil Type:

High-quality synthetic motorcycle oil, SAE 10W-40 or 10W-50 (API SG, JASO MA or MA2 compliant, check manual for specific viscosity and API ratings).

Engine Oil Capacity:

Approximately 3.5 - 4.0 liters (refer to manual for exact capacity with filter change).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, mixed 50/50 with distilled water. Use a coolant compatible with aluminum engines.

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic fluid (check manual for specific recommendation).

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, cam chain tensioners (especially on earlier models).

Electrical Gremlins:

Can sometimes suffer from minor electrical connection issues; thorough inspection and cleaning are recommended.

Fuel Delivery Early Carb:

Carburetor synchronization and jetting can be sensitive, requiring precise adjustment.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia, an Italian manufacturer with a strong racing pedigree.

Model Evolution

Introduction Year:

First generation RSV Mille introduced in 1997 (though manual covers 1994-2004, implying early development and related models or a broader coverage scope).

Factory Variant Significance:

The 'Factory' designation typically signifies higher-spec components and performance enhancements over standard models.

Production

Manufacturing Origin:

Italy

🏆 Awards & Recognition

Recognitions

Motorsport Heritage:

The RSV platform has a significant racing history, informing the design and performance characteristics of production models.