Target Audience:
Cagiva Mito owners, DIY mechanics, professional technicians
Cost Savings:
Potential savings of $50-$60 per hour on shop labor costs by enabling owners to perform servicing themselves.
Authenticity:
Actual Genuine Repair Service Factory Manuals, not 3rd party manuals.
Completeness:
Complete official full factory service repair manual covering all styles and details.
Market Segment:
Lightweight, high-performance sportbike in the 125cc class.
Applicable Years:
1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Delivery Method:
Downloadable Link
Manual Type:
Factory Service Repair Manual
Printable:
Yes, without restriction
Software Requirements:
Adobe PDF Reader
Specific Sections:
General Information, Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Procedures Included:
Maintenance, Repair, Rebuild, Refurbish, Restoration, Diagnosis, Troubleshooting, Tuning, Fault Symptom Diagnosis, Part Testing, Wiring Diagram Tracing, Engine Management System Analysis
Troubleshooting Techniques:
Includes 'secret techniques' used by top mechanics for diagnosing and testing parts.
Owner Empowerment:
Empowers owners to understand their vehicle, make informed repair decisions, and communicate effectively with mechanics.
Technical Depth:
Comprehensive Factory Level, Step-by-Step Instructions, Detailed Illustrations, Troubleshooting Guides
Illustrations:
Hundreds of pages with all necessary illustrations, drawings, and photos.
Diagrams:
Includes detailed wiring diagrams for the electrical system.
Instructions:
Numbered step-by-step instructions with detailed substeps, notes, cautions, and warnings.
Troubleshooting Guide:
Advanced troubleshooting guide to help diagnose and correct any problem.
Component Level Repair:
Detailed instructions for disassembling, inspecting, repairing, and reassembling all major components and systems.
Tuning Procedures:
Includes information on tuning aspects such as carburetor settings and potentially ignition timing adjustments.
Engine Type:
Typically a 2-stroke, single-cylinder engine (specific details depend on exact Mito variant covered within the years).
Horsepower Range:
Varies by model year and specific engine configuration, but generally in the range of 30-40 HP for the 125cc variants.
Torque Specifications:
Specific torque figures not provided, but comprehensive details are expected within the manual.
Fuel Delivery:
Likely Carburetor-based fuel delivery system (e.g., Dell'Orto PHBH).
Carburetor Model:
Likely Dell'Orto PHBH 28 or similar (specifics in manual).
Ignition Type:
Electronic Ignition (CDI or similar) with detailed diagrams.
Cylinder Configuration:
Single-cylinder, 2-stroke.
Bore X Stroke:
Specifics to be found within the manual (e.g., ~56mm x 50.6mm for typical 125cc 2-stroke).
Cooling Method:
Liquid-cooled.
Reed Valve System:
Likely features a reed valve induction system for improved cylinder filling.
Engine Lubrication System
Lubrication Method:
Oil injection system or pre-mix (details within manual).
System Complexity:
Covers engine management systems, including carburetor adjustments and potentially CDI ignition timing.
Fault Code Retrieval:
While not explicitly stated, factory manuals often provide methods for diagnosing electrical faults, which may include basic diagnostic procedures if applicable to the era's technology.
Instrumentation:
Analog tachometer and speedometer, with indicator lights for oil, neutral, turn signals, and high beam.
Headlight Type:
Halogen headlight, typically a single unit.
Starting System:
Electric starter motor.
Oil Change Interval:
Specific intervals for engine oil, gearbox oil, and 2-stroke oil premix/injection (detailed in manual).
Carburetor Cleaning Interval:
Recommended cleaning and synchronization intervals (detailed in manual).
Engine Rebuild Recommendations:
Guidelines on top-end rebuild intervals based on mileage and usage.
Valve Clearance Check:
Not applicable for 2-stroke engines, but equivalent checks for power valve operation will be covered.
Chain Tension Adjustment:
Regular checks and adjustments as per manual recommendations.
Coolant Type:
Water-cooled engine requiring specific coolant mixture (detailed in manual).
Brake Fluid Type:
DOT 4 brake fluid recommended (specifics in manual).
Two Stroke Oil Type:
Specific JASO FD or equivalent 2-stroke oil for premix or oil injection system (detailed in manual).
Fork Oil Type:
Specific viscosity and type of fork oil for suspension (detailed in manual).
Chain Lube Recommendation:
General recommendation for high-quality chain lubricant, with specific types possibly mentioned.
Common Wear Items:
Spark plugs, air filters, drive chains, sprockets, brake pads, clutch plates, and piston rings are common wear items requiring regular inspection and replacement. Electrical connections can also be a point of attention.
Electrical System Concerns:
Age-related degradation of wiring insulation, corrosion in connectors, and potential issues with the charging system (rectifier/stator).
Cooling System Concerns:
Leaking coolant hoses, failing water pump seals, and radiator blockages.
Fuel System Concerns:
Clogged carburetor jets, faulty fuel petcock, and aging fuel lines.
Suspension Concerns:
Worn fork seals, sagging fork springs, and worn rear shock absorber.
Diagnostic Approach:
The manual provides guidance on diagnosing engine fault symptoms, part testing, and electrical system issues with detailed wiring diagrams.
Manufacturer:
Cagiva, an Italian motorcycle manufacturer.
Production Period:
The Mito model line saw continuous development and production across the covered years, with various updates to styling, engine, and components.
Engine Variants:
Primarily focused on the 125cc 2-stroke engine, but the manual's broad year range may encompass minor variations or updates.
