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BMW 740i 740iL 1994 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 740i / 740iL Model Year: 1994 Codes Chassis Code: E38 👋 Introduction Market Position Segment: Full-Size Luxury Sedan Target Audience: Luxury car buyers,...
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Mots clés: 1994 740i 740iL BMW Car Cars Misc
BMW 740i 740iL 1994 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
740i / 740iL
Model Year:
1994
Codes
Chassis Code:
E38
👋 Introduction
Market Position
Segment:
Full-Size Luxury Sedan
Target Audience:
Luxury car buyers, executives, performance enthusiasts
Competitive Analysis
Competitors:
Mercedes-Benz S-Class, Lexus LS, Audi A8
Key Features
Design Philosophy:
German engineering, driver-focused cockpit, understated luxury
Powertrain Highlight:
Smooth and powerful V8 engine, refined automatic transmission
Technological Advancements:
Early adoption of electronic engine management, ABS, and comfort features
📋 Manual Details
Coverage Areas
Primary Focus:
Full Service and Repair
Included Variants:
740i (Standard Wheelbase), 740iL (Long Wheelbase)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
V8 Engine (M60B40), Cylinder Head, Block, Pistons, Crankshaft, Camshafts, Timing System
Engine Management:
DME (Digital Motor Electronics), Fuel Injection, Ignition System, Sensors, Actuators, ECU Diagnosis
Transmission:
5-Speed Automatic Transmission (GM 5L40-E / Steptronic), Gearbox Overhaul, Control Module, Fluid Service
Drivetrain:
Rear Wheel Drive (RWD), Driveshafts, Differential, Axles
Suspension:
Front and Rear Suspension Components, Shock Absorbers, Springs, Control Arms, Bushings, Self-Leveling Rear Suspension (SLS) if applicable
Brakes:
Hydraulic System, ABS (Anti-lock Braking System), Brake Pads, Rotors, Calipers, Lines, Fluid Specifications
Steering:
Power Steering System, Steering Column, Rack and Pinion, Hydraulic Fluid
Electrical System:
12V Battery, Alternator, Starter Motor, Fuses, Relays, Wiring Diagrams, Lighting System
Comfort Systems:
Climate Control (HVAC), Power Windows, Seats, Sunroof, Door Locks, Central Locking
Bodywork:
Body Panels, Doors, Hood, Trunk, Bumpers, Trim, Paint Codes, Structural Repair
Diagnostic Troubleshooting:
Fault Codes (DTCs), Diagnostic Procedures, Troubleshooting Flowcharts
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Level Checks and Top-offs
Major Repairs:
Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Service
Electrical Repairs:
Component Testing, Wiring Harness Repair, Sensor Replacement, Module Diagnosis
Body Repairs:
Panel Replacement, Dent Repair, Rust Prevention and Repair
Recalibration Procedures:
ABS Sensor Calibration, Idle Air Control (IAC) Valve Reset
Troubleshooting Guides:
Step-by-step diagnostics for common and uncommon issues
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds
Diagnostic Tools:
Mentions procedures and parameters relevant to OBD-I and early OBD-II diagnostic tools
Torque Specifications:
Detailed torque values for all critical fasteners
Special Tools:
Lists required BMW special tools for specific repair procedures
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for viewing diagrams and photos)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M60B40
Engine Type:
4.0L V8 (32-valve)
Bore X Stroke:
84.0 mm x 89.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
282 hp @ 5800 rpm
Torque:
295 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline
Ignition System:
Distributorless Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (GM 5L40-E)
Optional
Optional Transmission:
None for 740i/iL in 1994 (Manual transmission was available on other BMW models)
Features
Transmission Features:
Steptronic manual shift mode
Fluid Specifications
Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Length 740I:
197.1 inches (5007 mm)
Length 740Il:
204.5 inches (5194 mm)
Wheelbase 740I:
115.4 inches (2931 mm)
Wheelbase 740Il:
122.7 inches (3117 mm)
Width:
74.4 inches (1890 mm)
Height:
56.5 inches (1435 mm)
Weights
Curb Weight 740I:
Approx. 4057 lbs (1840 kg)
Curb Weight 740Il:
Approx. 4167 lbs (1890 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not Rated (for 1994 model year, typical for luxury vehicles of the era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
ASC+T (Automatic Stability Control + Traction) optional or standard depending on market/package
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
Chassis Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
BMW Professional RDS Radio/Cassette, optional CD changer
Navigation:
Optional GPS Navigation System (on-board computer screen)
Driver Assistance
Cruise Control:
Standard Electronic Cruise Control
Parking Assistance:
Optional Park Distance Control (PDC) sensors
Connectivity
Onboard Computer:
Standard Multi-Function On-Board Computer
Comfort Features
Climate Control:
Dual-zone Automatic Climate Control (HVAC)
Lighting
Headlights:
Halogen Projector Headlights, optional Xenon headlights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or annually, using synthetic oil (refer to specific manual recommendations)
Coolant Flush:
Every 30,000 miles or 2 years
Transmission Fluid Service:
Every 60,000 miles (check fluid condition)
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 Synthetic (refer to owner's manual for exact BMW LL-XX specifications)
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent
Brake Fluid:
DOT 4
Power Steering Fluid:
ATF Dexron III (or specified BMW fluid)
Known Issues
Common Problems:
Cooling system leaks (hoses, expansion tank), VANOS unit issues (though less prevalent on early M60 than later M62), ABS/ASC sensor failures, Power seat module failures, Climate control blower motor resistor failure, Oil pan gasket leaks, Door seal degradation
Preventative Maintenance
Recommendations:
Regular inspection of cooling system, proactive replacement of aging rubber components, diligent maintenance of electrical connectors
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Bayerische Motoren Werke AG - 'The Ultimate Driving Machine'
Model Evolution
E38 Introduction:
The E38 generation replaced the E32 7 Series in 1994 (for the 1995 model year in North America), representing a significant step in design and technology.
740I Introduction:
The 740i was introduced with the new M60 V8 engine, offering a balance of performance and refinement. The 740iL offered extended rear passenger space.
Production
Production Years:
1994-2001 (E38 Generation)
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Often praised by automotive critics for its V8 engine, refined ride, and substantial build quality upon release.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for its era, though maintenance costs could be higher than average.
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