🏷️ Basic Information

Make:

Dodge

Model:

Intrepid

Year:

1994

Product Name:

Dodge Intrepid 1994 Workshop Repair Service Manual PDF Download

Product Type:

Workshop Repair Service Manual

👋 Introduction

Market Segment:

Full-size sedan, competing in a segment with strong offerings from domestic and import manufacturers.

Key Competitors:

Ford Taurus, Chevrolet Lumina, Toyota Avalon, Honda Accord (higher trims), Pontiac Bonneville.

Vehicle Design Philosophy:

Emphasis on aerodynamic styling ('cab-forward' design), spacious interior, and comfortable ride for its class.

Manual Value Proposition:

Provides essential technical data for maintenance, repair, and diagnostics, empowering owners and technicians to keep the vehicle in optimal condition.

📋 Manual Details

Coverage Scope:

All Models, Engines, Trim, Transmissions

Estimated Page Count:

Detailed documentation expected to exceed 1000 pages based on typical workshop manuals for this era.

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine mechanical, lubrication, cooling, fuel injection, ignition, exhaust, emissions control, engine performance diagnostics.

Transmission Systems:

Automatic transmission (41TE/42LE) service, diagnostics, repair, overhaul, torque converter, fluid specifications.

Drivetrain Systems:

Front-wheel drive axle shafts, CV joints, differential service.

Suspension Systems:

Front and rear suspension components, shock absorbers, struts, springs, bushings, wheel alignment specifications.

Steering Systems:

Power steering system, steering gear, pump, hoses, tie rods, steering column.

Brake Systems:

Front disc brakes, rear drum brakes, hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, parking brake.

Electrical Systems:

Battery, charging system (alternator), starting system, lighting, ignition switch, body control module (BCM), fuses, relays, wiring diagrams, diagnostic connector.

HVAC Systems:

Heating, ventilation, and air conditioning (HVAC) system service, refrigerant handling, compressor, condenser, evaporator, climate control panel.

Body And Interior:

Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, seals.

Restraint Systems:

Airbag system (SRS) components, diagnostics, and safety precautions.

Maintenance Procedures:

Oil changes, filter replacements, fluid level checks and top-offs, lubrication, tire rotation, belt inspection and replacement, spark plug replacement, air filter replacement.

Repair Procedures:

Engine overhaul, transmission repair, brake component replacement, suspension and steering repairs, electrical component diagnosis and replacement, HVAC system repairs, body panel repairs.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, fault code explanations (OBD-I), electrical system diagnostics.

Diagnostic Procedures:

Step-by-step diagnostic routines for various systems, component testing procedures, use of diagnostic tools.

Specifications And Data:

Torque specifications, clearances, fluid capacities, electrical values, diagnostic data.

Depth Of Coverage:

Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans ensuring clarity of text, diagrams, and images for easy reading and printing.

Binding Type:

N/A (Digital download - printable)

Paper Type:

N/A (Digital download - printable)

Search Functionality:

Searchable text within the PDF document for quick access to specific information.

⚙️ Engine Specifications

Engine Code 1:

42LE-R (3.3L V6 OHV)

Engine Displacement 1:

3.3 Liters (201 cubic inches)

Engine Configuration 1:

SOHC V6

Bore X Stroke 1:

93.0 mm x 75.9 mm (3.66 in x 2.99 in)

Compression Ratio 1:

8.9:1

Horsepower 1:

155 hp @ 4800 rpm (approximate)

Torque 1:

195 lb-ft @ 3400 rpm (approximate)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Optional Engine Code:

None listed for 1994 model year, primarily the 3.3L V6.

🔧 Transmission

Standard Transmission Type:

4-speed Automatic

Standard Transmission Model:

41TE / 42LE

Transmission Fluid Type:

ATF+3 (Chrysler Automatic Transmission Fluid)

Transmission Fluid Capacity:

Approximately 7.5 quarts (7.1 liters) for fluid change, 11.5 quarts (10.9 liters) for overhaul.

📐 Dimensions

Length:

197.5 inches (5017 mm)

Width:

74.0 inches (1880 mm)

Height:

55.7 inches (1415 mm)

Wheelbase:

113.0 inches (2870 mm)

Front Track:

62.4 inches (1585 mm)

Rear Track:

61.6 inches (1565 mm)

Passenger Volume:

103.5 cubic feet (2.93 cubic meters)

Trunk Volume:

16.1 cubic feet (0.46 cubic meters)

Curb Weight:

Approximately 3400 - 3600 lbs (1542 - 1633 kg), varies by trim.

Gross Vehicle Weight Rating Gvwr:

Not explicitly specified in product data, but typically around 4500 lbs.

Standard Tire Size:

P205/65R15

Optional Tire Size:

P215/55R16 (on higher trims/optional wheels)

Wheel Bolt Pattern:

5 x 100 mm

Standard Wheel Size:

15 x 6.0 inches

Optional Wheel Size:

16 x 6.5 inches

🛡️ Safety Features

NHTSA Frontal Crash Rating Driver:

Not readily available for 1994 models; early vehicles often lacked standardized testing. Manual may provide component safety information.

NHTSA Frontal Crash Rating Passenger:

Not readily available for 1994 models; early vehicles often lacked standardized testing. Manual may provide component safety information.

IIHS Crash Test Data:

Information may be limited for this model year. Manual covers safety systems maintenance.

ABS:

Available on some models/trims; manual covers ABS system diagnostics and repair.

Traction Control:

Not typically available on 1994 models.

Airbags:

Driver and front passenger airbags (SRS) standard; manual provides detailed safety procedures for airbag system service.

Seat Belts:

Front and rear seat belts with pretensioners (driver-side).

Child Safety Anchors:

LATCH system not standard; manual will cover seat belt installation for child seats.

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player; optional CD player. Manual covers speaker replacement and head unit service.

Display Technology:

Analog gauges and climate control knobs. No digital displays for infotainment.

Cruise Control:

Standard on most trims; manual covers cruise control system operation and diagnostics.

Anti Lock Brakes:

Optional ABS system available, providing enhanced braking control. Manual provides detailed ABS system service.

Phone Integration:

N/A - No factory integrated Bluetooth or hands-free calling systems.

Headlights:

Halogen headlights. Manual details bulb replacement and aiming procedures.

🔧 Maintenance

Oil Change Interval:

Every 3,000 miles or 3 months, whichever comes first (typical for this era, though synthetic oils might extend this; consult manual for specifics).

Transmission Fluid Change Interval:

Every 30,000 miles or 30 months (typical recommendation for automatic transmissions).

Spark Plug Replacement Interval:

Every 30,000 - 60,000 miles depending on spark plug type (platinum plugs would be later, copper plugs earlier).

Coolant Replacement Interval:

Every 30,000 miles or 2 years (typical for conventional coolant).

Timing Belt Replacement Interval:

N/A - The 3.3L V6 uses a timing chain, not a belt, which is designed for the life of the engine but requires inspection and potential replacement if noisy or worn.

Engine Oil Type:

SAE 5W-30 API Service SG or SH

Engine Oil Capacity:

4.5 quarts (4.3 liters) with filter change.

Coolant Type:

Chrysler Preferred Antifreeze/Coolant (a green ethylene glycol based coolant)

Power Steering Fluid:

Chrysler Power Steering Fluid (or equivalent)

Brake Fluid Type:

DOT 3

Common Issue Headliner Sagging:

Fabric in the headliner can detach and sag due to adhesive failure over time. Manual may offer guidance on removal and re-adhesion.

Common Issue Automatic Transmission Hard Shifts:

The 41TE/42LE transmission can develop hard shifting or shuddering due to worn solenoid pack or internal wear. Manual provides diagnostic steps.

Common Issue HVAC Blend Door Actuator Failure:

Actuators controlling airflow direction can fail, leading to incorrect temperature delivery. Manual details replacement procedures.

Common Issue Power Window Motors:

Window regulator and motor failures can occur, causing windows to become inoperable. Manual covers diagnosis and replacement.

Common Issue Radiator Leaks:

Plastic end tanks on radiators can crack and leak. Manual provides replacement instructions.

Common Issue ABS Sensor Failure:

ABS wheel speed sensors can fail, triggering ABS warning lights. Manual offers diagnostic methods.

📚 Vehicle History

Dodge Brand History:

Dodge, a division of Chrysler Corporation, has a long history of producing robust vehicles ranging from trucks to performance cars and family sedans.

Intrepid Generations:

The 1994 Dodge Intrepid is part of the first generation (1993-1997) of the Intrepid nameplate, which was a revival of a classic Dodge model. This generation was characterized by its radical 'cab-forward' design, maximizing interior space.

Manufacturing Location:

United States (likely Brampton Assembly Plant, Ontario, Canada for some Chrysler LH platform vehicles of this era).

Production Years:

1993-1997 (First Generation)

Platform:

Chrysler LH platform (shared with Chrysler Concorde, LHS, New Yorker and Eagle Vision).

🏆 Awards & Recognition

Major Automotive Awards:

The LH platform vehicles, including the Intrepid, were generally well-received for their interior space and design upon launch. Specific awards for the 1994 model year may be limited but the platform was considered innovative for its time.

Consumer Reports Ratings:

Historical data may indicate average to below-average reliability for this specific model year due to early adoption of new technologies and potential issues common in early production runs of complex vehicles.

Safety Certifications:

Complied with all US Federal Motor Vehicle Safety Standards (FMVSS) in effect for the 1994 model year. Manual details safety system components.