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1994 Isuzu Pickup Service Repair Manual 94

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🏷️ Basic Information Identification Make: Isuzu Model: Pickup Year: 1994 Platform Code: KB (TF Series) Body Style: Compact Pickup Truck 👋 Introduction Market Position Segment: Compact pickup truck, known for...
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1994 Isuzu Pickup Service Repair Manual 94
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Pickup
Year:
1994
Platform Code:
KB (TF Series)
Body Style:
Compact Pickup Truck
👋 Introduction
Market Position
Segment:
Compact pickup truck, known for reliability and utility
Target Audience:
DIY mechanics, professional technicians, vehicle owners seeking to understand and maintain their vehicle
Competitive Analysis
Key Competitors:
Toyota Hilux/Tacoma, Nissan Hardbody, Mazda B-Series, Ford Ranger, Chevrolet S-10/S-15
Key Features
Manual Value Proposition:
Cost-effective alternative to expensive official paper manuals, comprehensive coverage, printable sections
Vehicle Strengths:
Durability, straightforward engineering, capable powertrain options
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models
Page Count
Estimated Pages:
>1000
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (over 70 separate sections)
Compatibility:
Mac, Windows (requires Adobe Acrobat Reader)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for all gasoline and diesel engines
Fuel System:
Fuel injection, carburetor (if applicable), fuel pump, fuel lines, and tank service
Ignition System:
Ignition timing, spark plugs, coils, distributor, and electronic ignition components
Cooling System:
Radiator, water pump, thermostat, hoses, and fan operation
Exhaust System:
Catalytic converter, mufflers, pipes, and emissions control components
Transmission:
Manual and automatic transmission overhaul, service, and troubleshooting
Drivetrain:
Driveshafts, universal joints, rear axle, and 4WD system operation (if applicable)
Suspension:
Front and rear suspension components, alignment specifications, and shock absorber replacement
Steering:
Steering gear, power steering system, tie rods, and steering column
Brakes:
Disc and drum brake systems, hydraulic components, ABS (if equipped), parking brake
Electrical System:
Battery, alternator, starter, lighting, interior electronics, and accessory circuits
Body And Frame:
Body panel removal/installation, interior trim, glass replacement, and chassis diagnostics
Heating And Air Conditioning:
HVAC system components, refrigerant service, and climate control operation
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving, fault code interpretation
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Overhaul:
Complete engine, transmission, and differential rebuild procedures
Installation:
Component replacement and installation guidelines
Wiring Schematics:
Comprehensive electrical diagrams for all vehicle systems
Part Layouts:
Illustrated diagrams showing part arrangements and relationships
Technical Depth
Depth:
Detailed diagnostic procedures, specifications, torque values, and tolerances for professional use
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable pages as needed
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline 1:
C22NE (2.2L SOHC Inline-4)
Displacement Gasoline 1:
2184 cc
Horsepower Gasoline 1:
Approx. 110-116 hp @ 4800-5000 rpm
Torque Gasoline 1:
Approx. 130-135 lb-ft @ 3200-3600 rpm
Engine Code Diesel 1
Engine Code Diesel 1:
4JA1 (2.5L Diesel Inline-4)
Displacement Diesel 1:
2499 cc
Horsepower Diesel 1:
Approx. 80-95 hp @ 3500-4000 rpm
Torque Diesel 1:
Approx. 125-145 lb-ft @ 2000-2500 rpm
Performance
Acceleration 0 60 Gasoline:
Approx. 11-13 seconds (varies with configuration)
Fuel System
Fuel Delivery Gasoline:
Multi-point Fuel Injection (MPI)
Fuel Type Gasoline:
Unleaded Gasoline (87 octane recommended)
Fuel Type Diesel:
Diesel Fuel
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual
Optional
Optional Transmission Type:
4-speed Automatic
Features
Drive Options:
Rear-Wheel Drive (RWD), Optional Four-Wheel Drive (4WD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
Automatic Transmission Fluid:
Dexron-III (or equivalent)
📐 Dimensions
Exterior
Wheelbase Std:
Approx. 102.4 inches (2600 mm)
Wheelbase Long:
Approx. 118.1 inches (3000 mm)
Overall Length Std Bed:
Approx. 175.6 inches (4460 mm)
Overall Length Long Bed:
Approx. 194.1 inches (4930 mm)
Cargo
Bed Length Std:
Approx. 72.2 inches (1835 mm)
Bed Length Long:
Approx. 90.9 inches (2310 mm)
Weights
Curb Weight Approx:
3000-3500 lbs (1360-1590 kg), depending on configuration
Towing Capacity Approx:
Up to 5000 lbs (2270 kg), with appropriate equipment and configuration
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not rated (vehicle pre-dates rigorous modern testing standards)
NHTSA Frontal Impact Passenger:
Not rated (vehicle pre-dates rigorous modern testing standards)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels (or 4-wheel ABS on some higher trims)
Passive Features
Airbags:
Driver-side airbag standard
Seatbelts:
Three-point front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
Basic, with provisions for aftermarket upgrades
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km)
Spark Plug Replacement Gasoline:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type
Timing Belt Replacement Gasoline 2.2L:
Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years (critical maintenance item)
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km)
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 - 5.0 US quarts (4.3 - 4.7 liters) with filter, depending on engine
Engine Oil Viscosity Gasoline:
10W-30 or 10W-40 recommended (check owner's manual for specific temperature ranges)
Engine Oil Viscosity Diesel:
10W-30 or 10W-40 Heavy Duty Diesel Oil
Coolant Type:
Ethylene Glycol based coolant (e.g., Prestone 50/50 mix)
Brake Fluid Type:
DOT 3
Known Issues
Rust And Corrosion:
Common issue in salt-belt regions, particularly on wheel arches, rocker panels, and frame rails.
Timing Belt Failure:
The 2.2L engine (C22NE) is an 'interference' engine; timing belt failure can cause catastrophic engine damage.
Power Steering Leaks:
Hoses and pump seals can degrade over time, leading to leaks.
Clutch Wear:
Wear on the clutch disc, pressure plate, and release bearing is common with high mileage and heavy use.
Rear Main Seal Leaks:
The crankshaft rear main seal can develop leaks with age.
📚 Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long history of producing robust and reliable light commercial vehicles and trucks globally.
Model Evolution
Tf Series Generation:
The 1994 Isuzu Pickup belongs to the second generation of the TF series (also known as Isuzu Faster and locally as Chevrolet LUV in some markets, and later Holden Rodeo/Colorado). This generation ran from roughly 1988-1997.
Production
Manufacturing Locations:
Primarily Japan (Fuji Heavy Industries for some early models, then Isuzu plants), also assembled in Thailand, Australia (as Holden Rodeo), and other international locations.
🏆 Awards & Recognition
Recognitions
Reliability Perception:
Generally regarded as a reliable and durable truck, especially the diesel variants, when properly maintained.
Longevity:
Many examples of 1994 Isuzu Pickups are still in service, demonstrating their robust build quality.
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