Segment:
Enduro / Dual-Sport Motorcycle
Target Audience:
Owners of Husqvarna TE410 models from 1995-1996 seeking to perform their own maintenance, repairs, or diagnostics.
Competitors Era:
Competed against other European and Japanese dual-sport offerings of the mid-1990s, such as KTM EXC models, Yamaha WR series, and Honda XR/CRF lineage.
Vehicle Emphasis:
Known for its robust off-road capabilities with a focus on single-track performance and durability, common to Husqvarna's heritage.
Manual Value:
Essential for maintaining the longevity and performance of a classic Husqvarna model, providing detailed technical guidance often unavailable through less comprehensive resources.
Engine:
Engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system (carburetor), ignition system, exhaust system
Transmission:
Gearbox removal and installation, clutch operation and adjustment, internal gearbox components, gear shifting mechanisms
Chassis And Suspension:
Frame inspection and repair, front fork service and adjustment (e.g., Marzocchi or WP), rear shock absorber service and linkage, wheel bearings, steering head bearings
Brakes:
Hydraulic brake system diagnosis and repair, brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid specifications
Electrical System:
Wiring diagrams, lighting system, ignition system, battery maintenance, charging system (stator/rotor), starter motor troubleshooting, switches and relays
Fuel System:
Carburetor identification (e.g., Dell'Orto, Mikuni), jetting specifications, float bowl adjustment, fuel line routing and inspection
Bodywork And Trim:
Fender removal and installation, seat maintenance, fuel tank inspection, fairing (if applicable) component removal
Maintenance:
Regular servicing, oil changes, filter replacement (air, oil), spark plug replacement, chain adjustment and lubrication, cable lubrication
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides for starting issues, performance problems, electrical faults
Repair:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems
Diagnostics:
Fault finding for engine, transmission, electrical, and braking systems; including specifications for component testing
Specifications:
Torque values, clearances, fluid capacities, electrical component specifications, wear limits
Depth:
Comprehensive: Covers everything from routine maintenance and basic adjustments to complete engine and transmission rebuilds, advanced electrical diagnostics, and suspension tuning.
Configuration:
Single-cylinder, 4-stroke, Liquid-cooled
Displacement Cc:
Approximately 397cc (specific variant may differ slightly)
Bore X Stroke Mm:
Typically around 85.0 x 70.0 mm (verify with manual for exact model)
Horsepower Hp:
Estimated 30-35 HP (actual figures vary by tuning and specific model year)
Torque Ft-Lbs:
Estimated 25-30 ft-lbs (actual figures vary)
Carburetor Type:
Likely a single Mikuni or Dell'Orto carburetor (e.g., VM36, TM36, or PHM)
Fuel Type:
Unleaded gasoline, 87-91 Octane (verify with manual)
Type:
CDI (Capacitor Discharge Ignition) or similar electronic ignition system
Type:
Liquid-cooled with radiator and fan
System:
Wet sump lubrication system
Wheelbase Mm:
Approximately 1450 mm (varies slightly by model year)
Seat Height Mm:
Approximately 920-950 mm (typical for dual-sport)
Dry Weight Kg:
Approximately 120-130 kg (dry weight, varies)
Fuel Tank Capacity Liters:
Approximately 10-12 liters
Crash Test Results:
N/A (Motorcycle safety ratings are generally not provided in the same format as cars; focus is on rider protection and vehicle stability)
Braking System:
Hydraulic disc brakes front and rear
Suspension:
Adjustable front forks and rear shock absorber for handling and stability
Lighting:
Headlight, taillight, brake light, turn signals (market dependent)
Frame Construction:
Robust steel frame designed for off-road durability
Oil Change Km Hours:
Every 1,000-1,500 km or 20-30 hours of riding (verify with manual)
Air Filter Cleaning Km Hours:
Every 500-1000 km or as needed based on riding conditions (dry/dusty requires more frequent cleaning)
Spark Plug Replacement Km:
Every 3,000-5,000 km (depending on plug type and usage)
Engine Oil Type:
SAE 10W-40 or 20W-50 motorcycle specific oil (API SG or higher)
Engine Oil Capacity Liters:
Approximately 1.0-1.2 liters (check dipstick/sight glass)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Coolant Type:
Ethylene glycol based coolant mixed with distilled water (50/50 ratio recommended)
Carburetor Tuning:
Carburetors may require periodic re-jetting or cleaning due to fuel variability or wear.
Electrical Connections:
Corrosion or loosening of electrical connectors, especially in off-road environments, can lead to intermittent faults.
Suspension Seals:
Fork seals and shock seals can wear over time, especially with hard off-road use, leading to leaks.
Clutch Wear:
Clutch plates can wear and require replacement after extended use, particularly in stop-and-go or aggressive riding conditions.
Origins:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. Known for its off-road prowess and competitive racing heritage.
Te Series:
The TE series represents Husqvarna's line of Enduro motorcycles, designed for trail riding and competitive off-road use, often with street-legal features for dual-sport application.
Manufacturing Era:
The mid-1990s marked a period where Husqvarna continued to refine its off-road technology, building on a legacy of robust and capable machines.
Ownership Changes:
During this period, Husqvarna underwent ownership changes, which influenced product development and market presence.
Brand Recognition:
Husqvarna is globally recognized for its performance in off-road racing and durable, capable motorcycles. The TE models are esteemed by enthusiasts for their build quality and off-road prowess.
Editorial Reviews Era:
Contemporary reviews often praised the TE410 for its strong engine performance, capable suspension, and light weight, making it competitive in its class.
Emissions Standards:
Met the emissions standards of its respective production years and markets. Specific certifications would be detailed in regional compliance documents or the original owner's manual.
