Market Position:
The Husqvarna TE610 was positioned as a capable dual-sport/enduro motorcycle, designed for off-road performance with street legality. This manual is essential for owners seeking to maintain and repair these specialized machines.
Competitive Analysis:
Competed against other European and Japanese dual-sport motorcycles of the mid-1990s, often favored by riders seeking a more aggressive off-road bias and distinctive Italian engineering.
Key Features:
The TE610 from this era is known for its potent single-cylinder engine, robust chassis, and focus on off-road prowess. This manual captures the technical intricacies required to keep it running at its best.
Systems Covered:
Engine overhaul, fuel system, ignition system, cooling system, lubrication system, transmission, clutch, chassis, suspension (front forks, rear shock absorber), braking system (front disc, rear disc), electrical system (wiring diagrams, lighting, ignition, starting, charging), exhaust system, frame, wheels, tires, bodywork.
Electrical System Detail:
Comprehensive wiring diagrams, component identification, troubleshooting for lights, ignition, starter, charging system, and any onboard electronics.
Procedures Included:
Routine maintenance, scheduled maintenance, troubleshooting, diagnostics, component removal and installation, engine rebuild, carburetor tuning, electrical system repair, suspension adjustments, brake bleeding, chain adjustment, torque specifications, disassembly and assembly instructions.
Technical Depth:
Comprehensive. Covers everything from basic rider maintenance checks to complete engine and transmission teardowns and rebuilds, including detailed diagnostic procedures for electrical faults.
Diagnostic Procedures:
Detailed troubleshooting flowcharts and symptom-based diagnostic steps for common mechanical and electrical problems.
File Format:
Portable Document Format (PDF)
Print Quality:
High-resolution scans of original factory manuals, ensuring clarity of text and diagrams. Suitable for printing.
Binding Type:
Not Applicable (Digital PDF format)
Paper Type:
Not Applicable (Digital PDF format)
File Organization:
Likely organized into chapters covering different vehicle systems, with sections for troubleshooting and diagnostic procedures. Searchable text within PDF is a major advantage.
Engine Type:
Four-stroke, single-cylinder, SOHC
Displacement:
576cc (approx.)
Bore X Stroke:
90 mm x 78 mm (approx.)
Compression Ratio:
9.5:1 to 10.0:1 (typical for the era)
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves per cylinder (likely)
Horsepower:
Approx. 40-45 HP at 6500-7000 RPM (est.)
Torque:
Approx. 45-50 Nm at 5000-5500 RPM (est.)
Carburetor:
Dell'Orto PHM 40 (typical, single downdraft carburetor)
Fuel Type:
Unleaded gasoline, minimum 91 RON (Octane rating varies by region)
Ignition Type:
Electronic Ignition (CDI)
Cooling Method:
Liquid-cooled
Oil Type:
SAE 10W-40, API SG or higher (check manual for specific viscosity and specification)
Oil Capacity:
Approx. 1.5 - 1.8 Liters (check manual for exact capacity with filter change)
Transmission Type:
6-speed manual gearbox
Clutch Type:
Wet multi-plate clutch, cable-actuated
Transmission Oil:
SAE 75W-90, API GL-4 (specific motorcycle transmission oil recommended)
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for understanding performance characteristics and for potential gear set modifications.
Length:
Approx. 2200 mm (7.2 ft)
Width:
Approx. 850 mm (2.8 ft)
Height:
Approx. 1200 mm (3.9 ft) (seat height varies)
Dry Weight:
Approx. 130-135 kg (287-298 lbs)
Wet Weight:
Approx. 145-150 kg (320-331 lbs) (with fluids)
Cargo Capacity:
N/A (Motorcycle)
Wheelbase:
Approx. 1470 mm (57.9 in)
Ground Clearance:
Approx. 330 mm (13 inches)
Front Suspension Type:
Upside-down (USD) telescopic forks (e.g., Marzocchi or WP)
Rear Suspension Type:
Monoshock with linkage (e.g., White Power/WP)
Front Brake:
Single Disc Brake, Hydraulic actuation
Rear Brake:
Single Disc Brake, Hydraulic actuation
Safety Ratings:
N/A (Motorcycle safety is assessed by design and rider skill, not standardized crash ratings like cars).
Active Features:
Disc brakes (front and rear), adjustable suspension.
Passive Features:
Robust frame construction, rider ergonomics for control.
Oil Change Interval:
Every 3,000 km or 6 months (typical for motorcycle engines, refer to manual for precise interval).
Air Filter Cleaning:
Every 1,000 km or as needed based on riding conditions (off-road requires more frequent checks).
Spark Plug Replacement:
Every 6,000 - 8,000 km (refer to manual for specific plug type and gap).
Valve Clearance Check:
Every 6,000 - 8,000 km (critical for engine performance and longevity).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 (refer to manual for specific DOT rating and type).
Fork Oil Type:
Specific fork oil weight and level (e.g., SAE 10W, specified level in mm from top of stanchion).
Shock ABSorber Oil:
Specific shock absorber oil specification (if serviceable).
Known Issues:
Common issues for this era of dual-sports can include carburetor jetting sensitivity, occasional electrical connector corrosion, and wear on clutch components due to aggressive use. The manual will detail specific checks and remedies.
Torque Values:
Manual provides precise torque specifications for critical fasteners like cylinder head bolts, crankshaft nuts, wheel hub nuts, etc.
Brand Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, with roots in Sweden dating back to 1903. Known for its strong off-road racing heritage, particularly in motocross and enduro.
Model Evolution:
The TE610 evolved from earlier Husqvarna enduro models, incorporating liquid cooling and more modern chassis designs. It represented a significant step in the brand's dual-sport offerings during the 1990s.
Production Years:
The TE610 platform was produced through several iterations from the early 1990s into the early 2000s, with significant updates over time.
Manufacturing Location:
Italy (during this period, under Cagiva ownership)
