Husqvarna TE610 1995 1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE610 Model Year: 1995, 1996 Codes Engine Code Generic: TE610-specific Generation Generation Identifier: Second Generation TE610 👋 Introduction Market Position Vehicle Segment: Dual-Sport...

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Taper: Motorcycle

Distributeur:

UGS: 75608

Mots clés: 1995 1996 Husqvarna Misc Motorcycle Motorcycles TE610

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE610

Model Year:

1995, 1996

Codes

Engine Code Generic:

TE610-specific

Generation

Generation Identifier:

Second Generation TE610

👋 Introduction

Market Position

Vehicle Segment:

Dual-Sport / Enduro Motorcycle

Competitive Analysis

Competitors 1995 1996:

KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR series

Key Features

Motorcycle Purpose:

Versatile off-road capability with road legality, suitable for trail riding, adventure touring, and light commuting.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Workshop

Page Count

Estimated Page Count:

300-500

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service And Overhaul:

Fuel System And Carburetion:

Ignition System:

Cooling System:

Transmission And Clutch:

Suspension Systems Front And Rear:

Brake System Front And Rear:

Electrical System And Wiring Diagrams:

Frame And Bodywork:

Wheel And Tire Service:

Lubrication System:

Procedures Included

Routine Maintenance Tasks:

Troubleshooting Guides:

Component Disassembly And Reassembly:

Diagnostic Procedures:

Adjustment Procedures:

Special Tool Identification And Use:

Technical Depth

Depth Of Coverage:

Comprehensive: From basic maintenance to full engine rebuilds and electrical system diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely, depending on the original scan quality.

Print Quality

Print Quality Recommendation:

High resolution recommended for clarity of diagrams and text.

Binding Type

Binding For Digital Format:

N/A (Digital Download)

Paper Type

Paper Type For Print:

Standard A4 or Letter paper suitable for printing.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder

Displacement:

576 cc (35.1 cu in)

Bore X Stroke:

Approx. 92 mm x 84 mm (3.62 in x 3.31 in)

Compression Ratio:

Typically around 9.5:1 to 10.0:1

Cooling System:

Liquid-cooled

Valve Train:

SOHC, 4 valves

Performance

Horsepower Estimate:

Approximately 40-45 hp (at crankshaft)

Torque Estimate:

Approximately 45-50 Nm (33-37 lb-ft) (at crankshaft)

Fuel System

Carburetor Type:

Mikuni VM or TMR series, single

Carburetor Size Estimate:

38 mm or 40 mm

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed manual

Optional

Optional Transmissions:

Features

Clutch Type:

Wet, multi-plate

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Overall Length:

Varies, typically around 2200 mm (86.6 in)

Overall Width:

Varies, typically around 850 mm (33.5 in)

Overall Height:

Varies, typically around 1250 mm (49.2 in)

Wheelbase:

Approx. 1470 mm (57.9 in)

Ground Clearance:

Approx. 300 mm (11.8 in)

Weights

Dry Weight:

Approx. 130 kg (287 lbs)

Wet Weight Estimate:

Approx. 145 kg (320 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycles typically not rated by NHTSA/Euro NCAP)

Active Features

Braking System:

Hydraulic disc brakes, front and rear

Suspension Stability:

Long-travel suspension for off-road terrain management

Passive Features

Lighting:

Headlight, tail light, brake light, turn signals (where applicable for road legality)

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation (speedometer, odometer, tachometer if equipped).

Driver Assistance

ABS Or Traction Control:

No electronic rider aids.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km (1,860 miles) or 6 months, whichever comes first (typical recommendation).

Air Filter Cleaning:

Every 1,000 km (620 miles) or as needed based on conditions.

Spark Plug Replacement:

Every 6,000 km (3,730 miles) or annually.

Valve Clearance Check:

Every 6,000 km (3,730 miles).

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil.

Engine Oil Capacity:

Approx. 1.8 - 2.0 liters (1.9 - 2.1 US qt) with filter change.

Coolant Type:

Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Carburetor Tuning:

Can be sensitive to altitude and temperature; requires periodic adjustment.

Electrical Connections:

Older models may experience corrosion or loose connections, particularly in off-road environments.

Suspension Seals:

Fork seals and shock seals can wear over time, especially with heavy off-road use.

Clutch Adjustment:

Clutch cable and operation may require periodic adjustment for optimal feel.

📚 Vehicle History

Brand Heritage

Husqvarna Legacy:

Husqvarna is one of the oldest motorcycle manufacturers, founded in Sweden in 1689, with a long history in off-road racing and innovation.

Model Evolution

Te610 Positioning:

Part of Husqvarna's 'TE' (Tout Terrain) enduro line, designed for versatility.

1990S Husqvarna:

1990s marked a period of continued development in their four-stroke enduro and motocross offerings.

Production

Manufacturing Location:

Italy (under Cagiva ownership during this period)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 1995-1996 TE610 are not widely documented, Husqvarna motorcycles of this era were generally well-regarded within the off-road community for their performance and durability.