Positioning:
The Jeep Cherokee XJ is positioned as a capable compact SUV, known for its off-road prowess and durable unibody construction. It competes with vehicles like the Toyota 4Runner, Nissan Pathfinder (early models), and Ford Explorer.
Strengths Of Xj:
Renowned for its off-road capability due to its excellent approach/departure angles, robust unibody structure, and available 4WD systems. Strong aftermarket support.
Cherokee Xj Features:
Compact SUV, unibody construction (pioneered by Jeep in this class), legendary off-road capability, available 4.0L inline-six engine, reliable powertrains.
Value:
Provides comprehensive, factory-level repair information that is essential for maintaining, diagnosing, and repairing the 1995-1996 Jeep Cherokee XJ. Avoids incomplete or generic repair guides.
Primary Markets:
North America, Global Export Markets
Region Specific Variations:
Includes information relevant to US-spec and Canadian-spec models; some variations for export markets may be noted.
Estimated Pages:
Over 1500
Type:
Comprehensive Service and Repair Manual
Synonyms:
Factory Workshop Manual, OEM Repair Manual
Format:
Digital (PDF or similar electronic format)
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for physical referencing
Engine:
4.0L (4000 cc) I6 OHV '242' engine; 2.5L (2500 cc) I4 OHV '150' engine. Includes diagnostics, repair, overhaul, and specifications.
Transmission:
42RE 4-speed automatic transmission; AX-15 5-speed manual transmission; NV242 Selec-Trac 2-speed transfer case; NV249 Command-Trac part-time 2-speed transfer case (late models).
Drivetrain:
Front and rear axle service, differential repair, CV joints, drive shafts, U-joints, 4WD system operation and service.
Suspension:
Front coil springs, rear leaf springs, shock absorbers, control arms, sway bars, steering linkage, wheel alignment specifications.
Brakes:
Front disc brakes, rear drum brakes; ABS system operation and service (if equipped); brake fluid specifications, bleeding procedures, caliper and wheel cylinder service.
Steering:
Power steering system, steering column, steering gear, tie rods, power steering pump and reservoir.
Electrical:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, gauges, warning indicators, power windows, locks, mirrors, wiper system.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter, evaporative emissions control (EVAP).
Cooling System:
Radiator, water pump, thermostat, cooling fan (mechanical and electric), coolant specifications, heater core.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, pipes, O2 sensors.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, weatherstripping, frame inspection and repair (unibody structure).
Climate Control:
HVAC system, A/C compressor, condenser, evaporator, refrigerant specifications, blower motor, climate controls.
Safety Systems:
Seat belts, airbags (early systems), and related components.
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, lubrication points.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) where applicable, component testing procedures.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Overhaul:
Detailed instructions for engine and transmission rebuilds.
Troubleshooting:
Systematic approach to identifying and resolving faults.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Depth:
Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts.
Diagnostic Tools:
Mentions use of scan tools and specific diagnostic equipment.
Torque Specifications:
Detailed torque values for all fasteners.
Clearances And Tolerances:
Specific measurements for engine, transmission, and other mechanical components.
Engine 1:
4.0L (242 cu in) OHV Inline-6 (AMC 242)
Engine 1 Bore X Stroke:
3.875 in x 3.560 in (98.4 mm x 90.4 mm)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower 1995:
190 hp @ 4,750 rpm
Engine 1 Torque 1995:
225 lb-ft @ 3,000 rpm
Engine 1 Horsepower 1996:
190 hp @ 4,750 rpm (slight detuning for emissions, but still generally considered 190hp)
Engine 1 Torque 1996:
220 lb-ft @ 3,000 rpm
Engine 2:
2.5L (150 cu in) OHV Inline-4 (AMC 150)
Engine 2 Horsepower:
125 hp @ 4,600 rpm
Engine 2 Torque:
145 lb-ft @ 2,400 rpm
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Octane Rating:
87 octane (minimum recommendation for 4.0L, higher may be preferred by some)
Coolant Capacity 4.0L:
Approx. 10.5 quarts (9.9 liters)
Coolant Type:
Chrysler OAT (Orange) Antifreeze/Coolant (50/50 mix with distilled water) - Check owner's manual for exact specification.
Transmission Type Standard:
4-speed Automatic (42RE) for most models.
Transmission Type Optional:
5-speed Manual (AX-15) available on some configurations.
Transfer Case 1:
NV242 Selec-Trac (2-speed full-time 4WD with 2WD/4WD Part-Time/4WD Full-Time/4LO modes).
Transfer Case 2:
NV249 Command-Trac (late 1996, primarily on Grand Cherokee, but check specific XJ application if applicable) - 2-speed part-time 4WD with 4LO.
Transmission Fluid:
ATF+4 (Automatic Transmission Fluid Type 7176) or equivalent meeting Mopar specification MS-9602.
Capacity:
Approximately 6.5 pints (3.1 liters) for fluid change; 12.5 pints (5.9 liters) for dry fill.
Transmission Fluid:
GL-3 or GL-4 Gear Lubricant (75W-90 recommended). Avoid GL-5 due to potential damage to synchronizers.
Capacity:
Approximately 2.1 quarts (2.0 liters).
Length:
Approx. 167.4 inches (4252 mm)
Width:
Approx. 69.9 inches (1775 mm)
Height:
Approx. 63.0 inches (1600 mm)
Wheelbase:
Approx. 101.4 inches (2576 mm)
Ground Clearance:
Varies by trim and tire size, typically around 8 inches (203 mm) in stock configuration.
Curb Weight:
Approx. 3,300 - 3,800 lbs (1497 - 1724 kg), depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approx. 4,700 - 5,000 lbs (2132 - 2268 kg).
Towing Capacity:
Up to 2,000 lbs (907 kg) or 3,500 lbs (1588 kg) with optional towing package.
Seating Capacity:
5 passengers
Cargo Volume Behind Rear Seat:
Approx. 33.5 cu ft (949 liters)
Cargo Volume With Rear Seat Folded:
Approx. 69.2 cu ft (1960 liters)
Bolt Pattern:
5x4.5 inches (5x114.3 mm)
Stock Tire Sizes:
Commonly 225/75R15, 215/75R15, or 30x9.50R15, depending on trim and options.
Stock Wheel Size:
15-inch wheels (alloy or steel).
Audio System:
AM/FM stereo with cassette player standard. Optional CD player available. Speaker configurations vary by trim level.
Climate Controls:
Manual HVAC controls with adjustable fan speeds, temperature, and vent selection. Optional A/C.
Cruise Control:
Standard on most models.
Instrument Panel:
Includes speedometer, tachometer (on some models), fuel gauge, coolant temperature gauge, and warning lights for oil pressure, battery, brake system, and check engine.
Connectivity Features:
Limited by the era; no integrated Bluetooth or advanced infotainment systems. Aftermarket head units and adapters are common for modern connectivity.
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, depending on driving conditions and oil type used. Consult manual for specifics.
Engine Oil Filter:
Replace with every oil change.
Air Filter Replacement:
Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement 4.0L:
Typically Champion Copper Plus plugs, replace every 30,000 miles (48,000 km) or as per manual recommendations. Check gap.
Transmission Fluid Change:
Automatic: Every 30,000 - 60,000 miles (48,000 - 96,000 km) or based on towing/severe use. Manual: As specified, generally longer intervals.
Coolant Flush Replacement:
Every 30,000 miles (48,000 km) or 2 years. Use appropriate Mopar coolant.
Engine Oil Viscosity:
10W-30 is generally recommended for the 4.0L and 2.5L engines in most operating temperatures. Refer to manual for specific temperature ranges.
Engine Oil Capacity 4.0L:
5 quarts (4.7 liters) with filter change.
Engine Oil Capacity 2.5L:
5 quarts (4.7 liters) with filter change.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent.
Brake Fluid:
DOT 3 brake fluid.
Common Issues 4.0L:
Cracked cylinder heads (particularly older revisions), oil filter adapter housing leaks, distributor wobble, rear main seal leaks.
Common Issues Transmission:
Overdrive band failure in 42RE, clutch wear in AX-15, transfer case chain stretch.
Common Issues Suspension:
Worn control arm bushings, worn track bar, worn leaf spring bushings, sagging springs.
Common Issues Electrical:
Instrument cluster problems, O2 sensor failures, power window motor failures, intermittent wiper issues, grounds corrosion.
Common Issues Cooling:
Leaking radiator, water pump failures, radiator hose degradation.