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Mitsubishi Lancer Evolution 3 1995-1996 WSM Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution III Model Code: CE9A Chassis Code: CE9A Generation: Third Generation Production Years: 1995-1996 👋 Introduction Market Position Market Niche: Performance homologation...
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Mitsubishi Lancer Evolution 3 1995-1996 WSM Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution III
Model Code:
CE9A
Chassis Code:
CE9A
Generation:
Third Generation
Production Years:
1995-1996
👋 Introduction
Market Position
Market Niche:
Performance homologation special for rally racing (Group A)
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth
Key Features
Rally Heritage:
Directly derived from Mitsubishi's successful WRC Lancer Evolution platform
Performance Focus:
Engineered for high performance, handling, and durability
Advanced Aero:
Aggressive aerodynamic body kit, large rear wing for increased downforce
AWD Technology:
Sophisticated All-Wheel Drive system with Active Yaw Control (AYC)
Interior:
Often featured Recaro sport seats, MOMO steering wheel, and performance-oriented gauges
📋 Manual Details
Coverage
Manual Type:
Workshop Service Manual (WSM)
Language:
English
Format:
PDF Download
Page Count:
Comprehensive (estimated 1000+ pages for a full WSM)
📖 Manual Coverage
Systems
Engine:
4G63T (2.0L DOHC MIVEC Turbocharged Inline-4)
Transmission:
5-speed manual
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Suspension:
Front: MacPherson strut; Rear: Multi-link
Brakes:
Front: Ventilated discs; Rear: Discs
Steering:
Power-assisted rack and pinion
Electrical:
Full wiring diagrams, ECU, sensors, lighting, charging system, starting system
Body:
Body panel removal, alignment, structural repairs, interior trim, glass
Heating Ventilation Air Conditioning:
HVAC system operation, diagnosis, and repair
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure regulator
Cooling System:
Radiator, water pump, thermostat, hoses, fan clutch
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Procedures
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides
Repair:
Component removal, installation, and adjustment for all major systems
Diagnostics:
On-board diagnostics (OBD-I), diagnostic trouble codes (DTCs), sensor testing
Engine Rebuild:
Engine disassembly, inspection, cleaning, assembly, torque specifications, clearances
Transmission Overhaul:
Transmission disassembly, inspection, repair, and assembly
Suspension Alignment:
Alignment specifications, adjustment procedures
Brake System Service:
Brake pad replacement, caliper service, bleeding procedures
Electrical Component Testing:
Testing of alternators, starters, ignition coils, sensors, actuators
Turbocharger Service:
Turbocharger inspection, maintenance, and potential repair guidance
Active Yaw Control Service:
Diagnosis and potential adjustment procedures for AYC system components
Technical Depth
Depth:
In-depth, professional level coverage suitable for experienced technicians and dedicated enthusiasts
Detail Level:
Detailed step-by-step instructions, diagrams, specifications, and torque values
Diagnostic Tools:
Information to support the use of specialized diagnostic tools and equipment
📊 Manual Specifications
File Attributes
File Format:
PDF
Searchability:
Likely text-searchable (depending on PDF creation)
Printability:
Printable for physical reference
Quality
Quality Description:
Professional quality, in-depth, detailed service manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
2.0L DOHC 16-valve Inline-4 with Turbocharger and Intercooler
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.5:1
Valvetrain:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft
Performance
Horsepower Ps:
270 PS @ 6,500 rpm (JDM spec)
Torque Nm:
314 Nm (231 lb-ft) @ 3,000 rpm (JDM spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded premium gasoline (95 RON or higher recommended)
Cooling System
Cooling Type:
Water-cooled
Turbocharger
Turbocharger Model:
Mitsubishi TD05H-16G (typical)
Engine Management
ECU:
Engine Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A (Manual only)
Features
Gear Ratios:
Specific ratios vary, but optimized for performance
Clutch:
Hydraulic, multi-plate clutch
Fluid Spec
Transmission Fluid Type:
API GL-4 or GL-5 (check manual for specific viscosity, e.g., 75W-90)
Drivetrain
Drivetrain Type:
Full-time 4WD with AYC (Active Yaw Control)
Center Differential:
Viscous coupling center differential
Rear Differential:
Mechanical limited-slip differential (LSD)
📐 Dimensions
Exterior
Length:
Approx. 4,300 mm (169.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,405 mm (55.3 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,260 kg (2,778 lbs)
Gross Vehicle Weight:
Approx. 1,500 kg (3,307 lbs)
Wheels Tires
Wheel Size:
15-inch or 16-inch alloy wheels
Tire Size:
205/60R15, 205/55R15, or 205/50R16 (depending on market and spec)
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Vehicle sold before standardized crash testing became prevalent and mandatory in many markets for this specific model year)
Active Features
Active Features:
Four-wheel Anti-lock Braking System (ABS)
Active Yaw Control:
Active Yaw Control (AYC) enhances cornering stability and traction
Passive Features
Airbags:
Driver and front passenger airbags (optional in some markets)
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners
Chassis Construction:
Reinforced chassis for enhanced structural integrity and occupant protection
💡 Technology Features
Infotainment
Infotainment System:
Basic audio system with cassette player and AM/FM radio. CD player optional in some configurations.
Driver Assistance
Driver Assistance Features:
Primary driver assistance is the mechanical and electronic integration of the AWD and AYC systems, focusing on enhancing grip and stability.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB ports were standard. Upgrades are common for enthusiasts.
Engine Management
Engine Management System:
ECU controls fuel injection, ignition timing, boost pressure, and MIVEC operation based on sensor inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Consult the manual for specifics.
Timing Belt Interval:
Crucial interval, typically around 80,000-100,000 km (50,000-60,000 miles). Refer to manual for exact mileage and to replace water pump concurrently.
Spark Plug Replacement:
Varies based on plug type, but typically every 40,000-80,000 km (25,000-50,000 miles).
Fluid Specifications
Engine Oil Type:
High-performance synthetic oil, e.g., 5W-30, 5W-40, or 10W-40. Consult manual for exact viscosity and API rating.
Coolant Type:
Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron-II or equivalent ATF, or specific power steering fluid (check manual).
Known Issues
Engine Wear:
Potential for valve seat wear, piston ring wear, and turbocharger seal leaks with high mileage or aggressive use. Regular oil changes are critical.
Ayc System:
AYC pump and differential can develop issues, often related to fluid contamination or seal failures. Diagnostics are crucial.
Rust:
As with many cars of this era, bodywork, especially around wheel arches, sills, and the rear subframe, can be prone to rust.
Clutch Wear:
The performance-oriented clutch can wear out faster with aggressive driving.
Electrical Gremlins:
Age-related degradation of wiring insulation and connectors can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a strong motorsport heritage, particularly in rallying, with the Lancer Evolution line being a direct beneficiary of this experience.
Model Evolution
Evolution Line:
The Lancer Evolution series began in 1992 as a homologation special for Group A rally racing. Each generation built upon the previous one, improving technology and performance.
Evolution Iii Development:
The Evo III (CE9A) was an evolution of the Evo II, featuring aerodynamic improvements, a more powerful engine, and enhanced chassis rigidity.
Production
Production Location:
Japan
Rally Success:
The Lancer Evolution platform was highly successful in the World Rally Championship (WRC), with Tommi Mäkinen winning four consecutive drivers' titles from 1996 to 1999.
🏆 Awards & Recognition
Recognitions
Motorsport Accolades:
The Lancer Evolution platform is synonymous with rally success, forming the basis for multiple WRC championship-winning cars. While the Evo III itself may not have specific 'car of the year' awards, its lineage is exceptionally decorated.
Ratings
Performance Ratings:
Consistently rated by automotive journalists and enthusiasts as one of the best-handling and performing all-wheel-drive performance sedans of its era.
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