Segment:
Compact SUV / Crossover
Target Audience:
Budget-conscious consumers seeking a practical and capable compact SUV.
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (early models).
Utility:
Offered practical interior space and the option of all-wheel drive for versatility.
Value Proposition:
Positioned as a value-oriented alternative in the growing SUV market.
Design Philosophy:
Body-on-frame construction for durability and off-road capability, differentiating it from unibody crossovers.
Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Regional Coverage:
Global (specifications may vary by market)
Total Pages Estimated:
Estimated 3000+ pages (combined for all 7 year-specific manuals)
Type:
Factory Service Workshop Manual
Format:
Digital Download (likely PDF)
Engine Mechanical:
Complete engine overhaul, timing systems, lubrication, cooling, fuel delivery, emissions control.
Engine Performance:
Ignition system, fuel injection, sensor diagnostics, engine control module (ECM) strategies.
Transmission Manual:
Clutch system, gearshift mechanism, internal components, maintenance, and repair.
Transmission Automatic:
Torque converter, planetary gear sets, valve body, hydraulic control, maintenance, and repair.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints.
Suspension:
Front and rear suspension components (struts, shocks, control arms, bushings), alignment specifications.
Brakes:
Disc and drum brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake.
Steering:
Power steering system, steering rack/gearbox, tie rods, alignment.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), wiring diagrams, fuses, relays.
Lighting:
Headlights, taillights, interior lighting, auxiliary lighting, bulb specifications.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant charging.
Body And Interior:
Body panel removal/installation, interior trim, seating systems, door mechanisms.
Chassis:
Frame construction, body mounting, underbody components.
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks, tune-ups.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major systems.
Overhaul:
Complete disassembly, inspection, and reassembly procedures for major components (engine, transmission).
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, component testing.
Electrical Diagnostics:
Wiring diagram interpretation, circuit testing, component diagnosis.
Component Replacement:
Detailed instructions for replacing wear items and failed components.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
Detail Level:
Includes detailed specifications, torque values, diagnostic procedures, and exploded views.
Engine Code Common:
F8D (2.0L), FE (2.0L), SF (2.4L)
Displacement Liter 2.0:
2.0 Liters
Engine Type 2.0:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Horsepower 2.0 Approx:
118-128 hp (Varies by year and market)
Torque 2.0 Approx:
122-135 lb-ft (Varies by year and market)
Displacement Liter 2.4:
2.4 Liters
Engine Type 2.4:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Horsepower 2.4 Approx:
125-137 hp (Varies by year and market)
Torque 2.4 Approx:
142-151 lb-ft (Varies by year and market)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Standard:
Catalytic converter, EGR (Exhaust Gas Recirculation) systems (varies by market and year).
Transmission Type Early:
5-speed Manual Transmission
Transmission Type Late:
4-speed Automatic Transmission
AWD System:
Electronically controlled full-time 4WD (All-Wheel Drive) system available on most trims.
Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions are provided in the manual.
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific viscosity based on temperature).
Automatic Transmission Fluid:
KIA Genuine ATF SP-II or equivalent DEXRON-III compatible fluid (critical to use correct fluid).
Length Approx:
Approx. 164.0 - 166.9 inches (4165 - 4239 mm)
Width Approx:
Approx. 67.1 - 67.3 inches (1704 - 1709 mm)
Height Approx:
Approx. 64.8 - 65.4 inches (1646 - 1661 mm)
Wheelbase Approx:
Approx. 98.0 inches (2489 mm)
Cargo Volume Behind Rear Seat Approx:
Approx. 26.7 cubic feet (756 liters)
Cargo Volume With Rear Seat Folded Approx:
Approx. 61.8 cubic feet (1750 liters)
Curb Weight Approx:
Approx. 3100 - 3500 lbs (1406 - 1588 kg)
Gross Vehicle Weight Rating Approx:
Approx. 4500 - 4800 lbs (2041 - 2177 kg)
Towing Capacity Approx:
Up to 2000 lbs (907 kg) with appropriate towing package and setup (always check local regulations and manual for specifics).
Crash Test Availability:
Limited public crash test data available for this generation, focus on passive/active features listed below.
ABS:
Anti-lock Braking System (ABS) standard on most later models and optional on earlier ones.
AWD Stability:
Available All-Wheel Drive system enhances traction and stability in various conditions.
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front occupants.
Rollover Protection:
Body-on-frame construction provides inherent structural rigidity.
Audio System:
Basic AM/FM radio with CD player or cassette player, typically with 4-6 speakers depending on trim level.
Display:
Minimal or no central display; basic analog gauges and indicator lights.
Cruise Control:
Available on higher trim levels.
Traction Control:
Not commonly available on this generation; ABS was the primary electronic safety aid.
Aux Input:
Not available on original systems; aftermarket head unit upgrades are common for auxiliary or USB connectivity.
Bluetooth:
Not available on original systems.
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under normal driving conditions; consult manual for severe conditions).
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months, or more frequently in dusty conditions.
Spark Plug Replacement 2.0L:
Approx. 30,000 miles (48,000 km) - check manual for exact type and gap.
Spark Plug Replacement 2.4L:
Approx. 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (copper vs. platinum/iridium).
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 24 months.
Timing Belt Replacement:
Crucial: 60,000 miles (96,000 km) or 48 months for 2.0L SOHC engines (interference engine - failure causes severe damage). 2.4L DOHC may have timing chain or belt depending on exact variant - check manual.
Engine Oil Type:
API SJ/SL or ACEA A3/B3, SAE 5W-30 or 5W-40 recommended (refer to manual for climate-specific recommendations).
Engine Oil Capacity 2.0L:
Approx. 4.1 US quarts (3.9 liters) with filter change.
Engine Oil Capacity 2.4L:
Approx. 4.3 US quarts (4.1 liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze (pre-mixed 50/50 solution) with corrosion inhibitors.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
ATF Dexron-II or Dexron-III (refer to manual for exact specification).
Engine Reliability:
Generally reliable, but some early models may experience oil leaks from valve cover gaskets or front crankshaft seals. Overheating can occur if the cooling system maintenance is neglected.
Transmission Issues:
Automatic transmissions can sometimes be prone to rough shifting or delayed engagement if fluid and filter are not changed regularly. Manual transmissions are generally robust.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, leading to knocking noises and alignment issues.
Electrical Issues:
Minor electrical gremlins can occur, such as faulty power window motors, interior light issues, or intermittent dashboard warning lights. Wiring harness integrity should be checked.
Rust Corrosion:
As with many vehicles from this era, rust and corrosion can affect the body panels, frame, and exhaust system, particularly in regions with harsh winters or coastal environments.
Kia History:
KIA Motors, established in 1944, initially produced motorcycle parts and later trucks before entering the passenger car market.
First Generation:
The Sportage (JA) was Kia's first attempt at a compact SUV, launched in 1993 globally and arriving in North America for the 1995 model year. It was based on a shortened version of the Kia Bongo pickup truck platform.
Design Inspiration:
Designed by Giorgetto Giugiaro's Italdesign, featuring a rugged and utilitarian appearance.
Second Generation Transition:
The Sportage underwent a significant redesign for the 2005 model year, moving to a unibody platform and becoming a more car-like crossover.
Manufacturing Locations:
Primary production was in South Korea at Kia's Gwangmyeong plant. Some assembly may have occurred in other regions for specific markets.
Production Years:
1993-2004 (globally), 1995-2002 (North American market focus of this manual).