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Mitsubishi Mirage 1995-2003 Full Service Repair Manual

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The Mitsubishi Mirage, specifically the Third Generation models produced between 1995 and 2003, is a subcompact economy car renowned for its affordability, fuel efficiency, and practical design, making it a...
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Mitsubishi Mirage 1995-2003 Full Service Repair ManualMitsubishi Mirage 1995-2003 Full Service Repair ManualMitsubishi Mirage 1995-2003 Full Service Repair ManualMitsubishi Mirage 1995-2003 Full Service Repair Manual
The Mitsubishi Mirage, specifically the Third Generation models produced between 1995 and 2003, is a subcompact economy car renowned for its affordability, fuel efficiency, and practical design, making it a popular choice for urban commuting. Available in both 3-door hatchback and 4-door sedan body styles, this generation, also identified by chassis codes like CJ2A, CK2A, and CM2A, offered reliable transportation powered by efficient inline 4-cylinder engines, typically from the 4G9 series, with displacements ranging from 1.5L to 1.8L. Its engineering focused on delivering a cost-effective ownership experience, balancing basic comfort with dependable performance, and it competed directly with other established compact vehicles of its era. This comprehensive full service repair manual provides extensive information for the Mitsubishi Mirage, covering all aspects of mechanical and electrical systems. It details routine maintenance procedures, fluid specifications, and service intervals, alongside in-depth repair and rebuild instructions for major components such as the engine, transmission, suspension, and braking systems. The manual also includes essential troubleshooting guides, diagnostic flowcharts, and detailed wiring diagrams to assist owners and technicians in accurately diagnosing and resolving issues, thereby ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Generation:
Third Generation (CJ/CK/CM)
Relevant Years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Codes
Chassis Codes:
CJ2A, CK2A, CM2A, CJ4A, CK4A, CM4A (exact codes depend on specific model variants and market)
👋 Introduction
Market Position
Vehicle Segment:
Subcompact/Compact Economy Car
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier, Dodge Neon
Key Features
Manual Value Proposition:
Comprehensive, factory-level repair and maintenance information for DIY enthusiasts and professional technicians, facilitating cost-effective ownership and extending vehicle lifespan.
Vehicle Appeal:
Affordability, fuel efficiency, compact size, reliability (when maintained), and practical design for urban commuting.
📋 Manual Details
Coverage Areas
Scope:
Full Service Repair and Maintenance
Page Count
Estimated Pages:
Extensive (typical for full service manuals of this era, likely 1000+ pages)
Manual Type
Type:
Factory Authorized Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine (including lubrication, cooling, fuel, ignition, exhaust, emissions), Transmission (manual and automatic), Drivetrain (front-wheel drive, axles, CV joints), Suspension (front and rear), Steering, Brakes (hydraulic, parking), Wheels and Tires
Electrical Systems:
12V Electrical System, Battery, Charging System (alternator), Starting System (starter motor), Ignition System, Lighting System, Instrumentation, Gauges, Wiper/Washer System, Horn, Power Accessories (windows, locks if applicable), HVAC Controls, Audio System Wiring
Procedures Included
Maintenance:
Routine Inspections, Fluid Changes (oil, coolant, brake fluid, transmission fluid), Filter Replacements (oil, air, fuel), Spark Plug Service, Belt Inspections and Replacement, Brake Pad/Shoe Replacement, Tire Rotation
Repair And Rebuild:
Engine Overhaul/Rebuild, Transmission Removal and Installation, Clutch Replacement, Suspension Component Replacement (shocks, struts, bushings), Brake Component Replacement (calipers, rotors, master cylinder), Steering Component Replacement (rack and pinion, tie rods), Exhaust System Repair, Fuel System Component Diagnosis and Replacement, Cooling System Repair (radiator, water pump, thermostat)
Diagnostics:
Troubleshooting Guides, Diagnostic Flowcharts, Symptom-based Diagnostics, Electrical System Diagnostics (using wiring diagrams), Engine Performance Diagnostics, Emission Control System Diagnostics
Technical Depth
Diagnostic Level:
Advanced (including diagnostic trouble codes (DTCs) where applicable, though OBD-II implementation varies across early years of this generation)
Repair Level:
Comprehensive (from basic fluid changes to complete engine and transmission rebuilds)
Information Type:
Detailed step-by-step instructions, torque specifications, clearances, diagnostic procedures, wiring diagrams, exploded views, component identification
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable Pages
Binding Type
Delivery Method:
Instant Digital Download
Paper Type
Physical Medium:
Not Applicable (Digital Format)
Software Requirements
Reader Requirement:
Adobe Acrobat Reader
Extraction Requirement:
WinRAR or equivalent (if downloaded as a compressed archive)
Compatibility
Operating Systems:
Windows and macOS
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
4G9 Series (e.g., 4G92, 4G93)
Configuration:
Inline 4-Cylinder
Displacement Options:
1.5L (1490cc), 1.8L (1830cc)
Performance
Horsepower Range:
Approximately 90 hp to 125 hp (depending on engine variant and market)
Torque Range:
Approximately 95 lb-ft to 120 lb-ft (depending on engine variant and market)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Control System:
ECU (Engine Control Unit) with sensors for critical engine functions
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic (INVECS-II or similar)
Features
Clutch Type:
Dry single plate (for manual transmission)
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification)
Automatic Transmission Fluid:
Mitsubishi Diaqueen ATF SP-II or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 4-door Sedan
Wheelbase Typical:
Approx. 2500 mm (98.4 inches)
Length Typical:
Approx. 4200-4300 mm (165-169 inches) for sedan, 3950 mm (155.5 inches) for hatchback
Weights
Curb Weight Range:
Approx. 950 - 1150 kg (2094 - 2535 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency; generally considered basic for its era. Specific data for US IIHS or NHTSA for this generation might be limited.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (standard on most models); Anti-lock Braking System (ABS) often optional or standard on higher trims.
Passive Features
Airbags:
Driver and Passenger Airbags (standard on many later models within the range, optional on earlier ones)
Seat Belts:
Front and Rear Seat Belts; Pretensioners for front seat belts (common feature).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, with optional upgraded units. Basic speaker configurations.
Driver Assistance
Advanced Features:
Limited by era; ABS available on higher trims. Cruise control may be optional.
Connectivity
Integrated Systems:
None in the modern sense. Aftermarket integration for modern devices (Bluetooth, etc.) would require additional modification.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual for specific grade and conditions).
Engine Coolant Change:
Every 24,000 - 30,000 miles (40,000 - 50,000 km) or 2-3 years, using appropriate long-life coolant.
Transmission Fluid Change:
Manual: Every 30,000 - 60,000 miles (50,000 - 100,000 km); Automatic: Every 24,000 - 36,000 miles (40,000 - 60,000 km) or based on driving conditions.
Fluid Specifications
Engine Oil Specification:
API SJ or SL, SAE 5W-30 or 10W-30 (confirm with manual based on climate and engine type).
Coolant Specification:
Ethylene Glycol based, Pre-mixed 50/50 coolant suitable for Japanese vehicles (e.g., green or pink coolant, verify with manual).
Brake Fluid Specification:
DOT 3 or DOT 4, meeting FMVSS 116 standards.
Known Issues
Common Wear Items:
Clutch wear (especially in manual transmissions), suspension bushings and components, exhaust system rust, starter motor, fuel pump, radiator and hoses.
Electrical Concerns:
Corrosion on grounds and connectors, alternator issues, early generation starter motor contact issues.
Engine Specific Notes:
Timing belt replacement is critical; refer to manual for interval (typically 60,000 - 90,000 miles). Sludge buildup can occur with infrequent oil changes.
Filter Part Numbers
Oil Filter Example:
Mitsubishi Genuine MR189303, or equivalent aftermarket part numbers from Mann, Mahle, Wix, K&N (specific part number depends on engine variant).
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Generation Overview:
The third generation Mirage (also known as Colt in some markets) represented a significant redesign from its predecessor, offering more modern styling and improved packaging. It was produced globally with variations.
Production
Production Period:
1995-2003 (specific model years covered by the manual)
Manufacturing Locations:
Japan, and potentially other global facilities depending on market assembly.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Generally positioned as an economical and practical choice, often recognized for affordability and fuel efficiency rather than performance or luxury accolades.
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