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Hyundai Tiburon Service Repair Manual 1995-2007

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🏷️ Basic Information Identification Make: Hyundai Model: Tiburon Production Years Covered: 1995-2007 Codes Internal Model Codes: RD (First Generation), GK (Second Generation) 👋 Introduction Market Position Positioning: The Hyundai Tiburon...
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Hyundai Tiburon Service Repair Manual 1995-2007
🏷️ Basic Information
Identification
Make:
Hyundai
Model:
Tiburon
Production Years Covered:
1995-2007
Codes
Internal Model Codes:
RD (First Generation), GK (Second Generation)
👋 Introduction
Market Position
Positioning:
The Hyundai Tiburon was positioned as an affordable, sporty coupe, often appealing to younger buyers seeking style and performance on a budget. It competed in a segment with vehicles like the Mitsubishi Eclipse, Ford Mustang, and Honda Civic Coupe.
Competitive Analysis
Strengths Of Tiburon:
Attractive styling, good value for money, availability of powerful V6 engines in later models.
Key Features
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information, enabling owners to perform their own servicing, saving significant costs compared to dealership repairs. Its extensive detail and diagnostic capabilities make it an invaluable resource for keeping the vehicle in optimal condition.
Diy Focus:
Specifically caters to the do-it-yourselfer, providing step-by-step instructions that break down complex tasks into manageable steps.
📋 Manual Details
Coverage Areas
Supported Models:
All Hyundai Tiburon models from 1995 to 2007, including all engine variants and trim levels.
Engine Variants Covered:
All gasoline engines including 1.8L I4, 2.0L I4, and 2.7L V6.
Page Count
Total Pages:
8000+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul and rebuilding, timing belt replacement, engine performance tuning, firing orders, serpentine belt routings, transmission removal and installation, in-car transmission servicing, U-joint and CV-joint service.
Chassis:
Brakes (servicing, troubleshooting), suspension, front-end alignment procedures and specifications.
Electrical And Diagnostics:
Wiring diagrams, trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts, vacuum diagrams.
Comfort And Convenience:
Sunroof service, air conditioning service and capacities.
Body And Interior:
Body panel repair, interior trim removal and installation, sunroof mechanism servicing, seat repair and adjustment.
Cooling System:
Radiator, cooling fans, thermostat, water pump, heater core, and coolant system diagnostics and repair.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, and fuel system diagnostics.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and exhaust pipe repairs.
Steering System:
Power steering pump, steering rack, tie rods, and steering column service.
Procedures Included
General Repair:
Repair procedures for all major vehicle components, complete disassembly guidance.
Maintenance:
Factory maintenance schedules and charts, fluid specifications, driving concerns.
Diagnostics:
Component testing, troubleshooting flowcharts, OBD-II diagnostic trouble code (DTC) interpretation and resolution.
Drivetrain:
CV axle shaft service, differential inspection and service (if applicable).
Technical Depth
Depth:
Extremely detailed, covering everything from routine maintenance to complete engine rebuilding and advanced diagnostic troubleshooting. Suitable for both DIY enthusiasts and professional mechanics.
Torque Specifications:
Complete torque specifications are provided for all critical fasteners, ensuring proper assembly and preventing damage.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android devices.
Software Requirements:
Adobe PDF Reader & WinZip
Searchability:
Yes, the PDF is fully searchable, allowing users to quickly locate specific information using keywords.
Print Quality
Features:
Bookmarked and searchable for easy navigation, zoomable and printable pages.
Illustrations:
Includes hundreds of detailed illustrations, diagrams, and schematics to aid in understanding repair procedures.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Physical Format:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.8L Inline-4 (G4CM), 2.0L Inline-4 (G4CP, G4GF), 2.7L V6 (G6BA, G6CU). Specific engine availability varied by model year and market.
Performance
Horsepower Range:
Approximately 120 hp for the base 1.8L up to 170-181 hp for the 2.7L V6, depending on the specific engine and model year.
Fuel System
Induction:
Multi-point Fuel Injection (MPI) for all engine variants.
Engine Overhaul
Procedures:
Detailed procedures for engine assembly and disassembly, piston ring replacement, cylinder head reconditioning, crankshaft and bearing service, and more.
🔧 Transmission
Standard
Transmission Types:
5-speed manual and 4-speed automatic transmissions were commonly offered, depending on the engine and trim level.
Optional
Transmission Options:
Availability of manual or automatic varied by engine and model year. The 2.7L V6 was often paired with either transmission choice.
Features
Transmission Servicing:
The manual includes procedures for in-car servicing, fluid checks and changes, and removal/installation for both manual and automatic transmissions.
Fluid Type
Automatic Transmission Fluid:
Typically ATF SP-III or equivalent. Consult manual for exact specification and capacity.
Manual Transmission Fluid:
Gear oil meeting GL-4 specifications, typically SAE 75W-90. Consult manual for exact specification and capacity.
📐 Dimensions
Exterior
Body Styles:
2-door coupe.
Weights
Curb Weight:
Approximately 2,800 - 3,100 lbs (1270 - 1406 kg) depending on engine and transmission.
🛡️ Safety Features
Ratings
Crash Test Information:
While specific NHTSA/IIHS ratings for all model years are not universally available or consistently high compared to modern standards, the manual would provide information on passive safety features such as airbags and seatbelt systems pertinent to the vehicle's design.
Active Features
Braking Systems:
Front disc brakes, rear drum brakes (on some earlier models) or rear disc brakes (on later/performance models). Anti-lock Braking System (ABS) was available as an option or standard on higher trims.
Passive Features
Restraints:
Driver and passenger airbags, three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio Systems:
Factory-installed AM/FM/CD audio systems, with higher trims potentially featuring premium sound systems or Nakamichi branding in later years. The manual covers speaker replacement and basic audio system diagnostics.
Driver Assistance
ABS:
ABS systems were available and are covered in detail for diagnosis and repair.
Connectivity
General:
Early models were relatively basic in terms of connectivity. Later models might have had features like auxiliary inputs for audio.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type. The manual will provide precise intervals and specifications.
Timing Belt:
Crucial component. Recommended replacement every 60,000 - 90,000 miles (96,000 - 145,000 km) or as specified by Hyundai. Failure can cause severe engine damage. The manual details the procedure and timing specifications.
Fluid Specifications
Engine Oil:
Typically 5W-30 or 5W-40 synthetic or synthetic blend, meeting API SN/SM or ILSAC GF-5 specifications. Consult the manual for exact OEM recommendations and capacities.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Hyundai often specifies a specific pink or orange coolant. Capacity is around 6.5 - 7.5 quarts (6.2 - 7.1 liters).
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Consult manual for specific recommendation and capacity.
Power Steering Fluid:
ATF or specific power steering fluid, depending on the system. Consult manual for exact specification and capacity.
Known Issues
Common Wear Items:
Timing belt wear, suspension component wear (bushings, ball joints), clutch wear (manual transmissions), and potential oil leaks from seals or gaskets. The manual provides troubleshooting for these.
Electrical Concerns:
Minor electrical gremlins can occur with age, such as power window issues or sensor malfunctions. The comprehensive wiring diagrams in the manual are invaluable for diagnosing these.
Recommended Filters
Oil Filter Example:
Examples may include part numbers like 26300-35050 ( Hyundai Genuine) or equivalents from aftermarket brands like Fram, Bosch, or Wix. Manual will provide specific part numbers.
Air Filter Example:
Examples may include part numbers like 28113-28000 (Hyundai Genuine) or equivalents. Manual will provide specific part numbers.
📚 Vehicle History
Brand Heritage
Hyundai Automotive:
Hyundai Motor Company, a South Korean manufacturer, has grown significantly since its founding in 1967, evolving from a manufacturer of licensed vehicles to a global automotive powerhouse known for innovation and value.
Model Evolution
Generations:
The Tiburon (known as the Tuscani in some markets) was produced in two generations: the RD (1996-2001) and the GK (2001-2008). The GK generation featured a more aggressive styling and offered a more powerful 2.7L V6 engine option.
Production
Manufacturing Locations:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While the Tiburon didn't typically win major industry awards, it was often recognized for its sporty styling and value proposition within the affordable coupe segment during its production run.
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