Target Audience:
Arctic Cat snowmobile owners, technicians, and repair shops seeking detailed service information.
Original Source:
Originally written and published by the manufacturer (Arctic Cat) for dealership technicians.
Hands On Basis:
Based on a complete, hands-on teardown of the specific snowmobile model and year.
Cost Saving:
Intended to help owners learn and fix their snowmobiles, saving money on upkeep and operation.
Procedure Clarity:
Easy-to-understand, step-by-step repair procedures.
Completeness:
Covers every aspect of maintenance and repair for the specified model.
Engine:
Complete Engine Removal, Disassembly, Inspection, Assembly, Installation, Top End, Bottom End, Recoil Starter, Flywheel Magneto, Primary Sheave, Oil Pump
Fuel System:
Carburetor Removal, Disassembly, Inspection, Assembly, Installation, Tuning (Low Speed, Mid-Range, High Speed), Carburetor Tuning Data, Starter Cable Adjustment, Throttle Cable Adjustment, Oil Pump Cable Adjustment, Fuel Injection System Repair and Troubleshooting (if applicable)
Chassis:
Steering Assembly and Adjustment, Skis Inspection and Assembly, Oil Tank, Fuel Tank
Electrical:
Ignition System Troubleshooting, Ignition Timing, Spark Gap Test, Ignition Coil, Spark Plug, Pickup and C.D.I. Charging Coil Test, C.D.I. Unit, Lighting System, Headlight Beam Adjustment, Lighting Coil Test, Voltage Regulator, Charging System, Charging Circuit Test, Silicon Rectifier Check, Electric Starting System, Starter Motor, Starter Relay Switch, Battery
Power Train:
Sheave Alignment, Clutch Tuning, Clutch Setting Data, Charging Clutch Engagement and Shift RPM, V-Belt Removal/Inspection, Primary Sheave Removal/Disassembly/Inspection/Assembly, Secondary Sheave Removal/Inspection/Assembly, Chain Case Disassembly/Inspection/Gearing/Assembly, Brake Disassembly/Inspection/Assembly/Adjustment, Slide Rail Suspension Removal/Inspection/Adjustment/Installation, Drive System Removal/Inspection/Assembly, Track Adjustment
Miscellaneous:
Wiring Diagrams, Wire and Cable Routing Diagrams, General Information, External View, Machine Identification, Terms, Stage, Pre-Season Preparation, Maintenance, Periodic Maintenance, High Altitude Tuning, Tune-Up, Special Tools, Precautions Before Service, Specifications, Tightening Torque, Conversion Tables, Exploded Diagrams
Maintenance:
Pre-Season Preparation, Periodic Maintenance, Tune-Up, Carburetor Tuning, Clutch Tuning, Brake Adjustment, Track Adjustment, Battery Maintenance
Repair:
Complete Engine Rebuild (Top End, Bottom End), Carburetor Overhaul, Fuel Injection System Repair, Ignition System Component Replacement, Lighting System Repair, Starting System Repair, Brake System Repair, Suspension Component Repair, Drive System Repair
Troubleshooting:
Engine Performance Issues, Fuel System Problems, Electrical System Faults, Ignition System Malfunctions, Starting System Issues
Disassembly Assembly:
Detailed step-by-step procedures for all major components including engine, fuel system, drivetrain, electrical, and chassis parts.
Scope:
Comprehensive coverage for both basic maintenance and in-depth repairs, suitable for dealership technicians and DIY enthusiasts.
Illustrations:
Includes a wealth of illustrations, diagrams, schematics, and pictures.
Diagnostic Support:
Provides troubleshooting guides and specific diagnostic tests for various systems.
Engine Type:
Two-stroke (Typical for 1995 Arctic Cat snowmobiles of this era - manual will specify exact configuration)
Horsepower:
Varies by specific engine variant within the Cougar Mountain Cat line for 1995. Manual will detail specific tuning and performance data.
Torque:
Varies by specific engine variant. Manual will detail specific tuning and performance data.
Carburetor Details:
Dual carburetors (common for this era and model type). Manual provides specific models, sizes, and tuning procedures.
Fuel Type:
Gasoline (Specific octane rating will be detailed in the manual)
Oil System:
Oil Injection (Premix not typical for this setup; manual will detail oil specifications and pump adjustment)
Type:
Liquid Cooled (common for performance models like the Mountain Cat)
Tune Up Frequency:
Manual will specify intervals for carburetor cleaning/adjustment, spark plug replacement, and general inspection.
Clutch Maintenance:
Guidelines for clutch inspection, cleaning, and sheave maintenance will be provided.
Chain Case Service:
Recommendations for chain case oil changes and inspection of gears and chain.
Coolant:
Specific coolant type and mixture ratio for the liquid-cooled engine will be detailed.
Chain Case Oil:
Specific type and viscosity of oil for the chain case will be specified.
Brake Fluid:
Specific DOT brake fluid type required for the hydraulic braking system.
2 Stroke Oil:
Type and brand recommendation for the oil injection system will be detailed.
Carburetor Icing:
Common issue in cold/humid conditions, manual addresses tuning and potential solutions.
Clutch Wear:
Normal wear and tear on clutch components (sheaves, rollers, buttons) are common; manual provides inspection criteria.
Vibration:
Can be related to engine mounts, clutch balance, or track alignment; manual guides diagnostics.
Arctic Cat Legacy:
Arctic Cat has a long history in snowmobile manufacturing, known for performance and innovation, particularly in mountain-specific designs.
Cougar Line:
The Cougar was a popular model line for Arctic Cat in the early to mid-1990s, often featuring higher performance engines and comfort features.
Mountain Cat Designation:
The 'Mountain Cat' designation signifies a model optimized for deep snow, varied terrain, and climbing, often featuring longer tracks and specialized suspension.
Manufacturing Era:
Mid-1990s, a period of significant development in snowmobile technology.
