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1995 BMW M5 E34 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M5 Generation: E34 Year: 1995 Codes Chassis Code: E34 👋 Introduction Market Position Class: Luxury Performance Sedan Target Audience: Enthusiast owners, independent repair...
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Distributeur:
UGS: 455007
Mots clés: 1995 5 Series BMW Car Cars M5 E34
1995 BMW M5 E34 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Generation:
E34
Year:
1995
Codes
Chassis Code:
E34
👋 Introduction
Market Position
Class:
Luxury Performance Sedan
Target Audience:
Enthusiast owners, independent repair shops, and performance tuning specialists.
Competitive Analysis
Rivals:
Mercedes-Benz 500E, Audi S4 (various generations).
Key Features
Performance Engine:
Hand-built S38 inline-six engine, renowned for its power and durability.
Handling:
Sport-tuned suspension, limited-slip differential, and performance-oriented chassis tuning.
Exclusivity:
Limited production numbers making it a highly sought-after modern classic.
Manual Value Proposition
Advantage:
Provides dealership-level repair information, enabling owners to perform complex maintenance and repairs, saving significant costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Vehicle Specific
Secondary Coverage:
All Models & All Repairs A-Z
Page Count
Estimated Pages:
Extensive (Detailed factory documentation implies a substantial page count, typically exceeding 1000 pages for a complete E34 M5 service manual)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed troubleshooting, repair, and overhaul of the S38B36/S38B38 engine.
Control System:
Engine management, electronic control units (ECU), and associated sensors.
Mechanical:
All mechanical components including chassis, body, and drivetrain.
Fuel Service Specifications:
Fuel delivery, injection system, fuel pressure, and diagnostics.
Emission Control:
Catalytic converter system, secondary air injection, and emission control diagnostics.
Intake Exhaust Cooling:
Intake manifold, exhaust system, radiator, cooling fan, and thermostat.
Lube:
Engine oiling system, oil pump, oil filter, and oil change procedures.
Ignition Starting Charging:
Spark plugs, ignition coils, starter motor, alternator, and battery system.
Auto Transmission Clutch:
While the E34 M5 was exclusively manual, this section may cover related systems or be present for general E34 chassis coverage.
Manual Transmission:
Repair, maintenance, and troubleshooting of the Getrag 420G gearbox.
Transfer Propeller Shaft:
Driveshaft, universal joints, and center support bearing.
Drive Shaft:
Rear axle, differential, half-shafts, and CV joints.
Differential:
Limited-slip differential (LSD) service and specifications.
Axle Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, and alignment.
Tire Wheel:
Wheel specifications, tire pressures, and mounting procedures.
Brake Control:
ABS (Anti-lock Braking System) diagnostics and control unit.
Brake:
Front and rear disc brakes, calipers, rotors, brake pads, and fluid.
Parking Brake:
Parking brake mechanism and adjustments.
Steering Column:
Steering column assembly, tilt, and telescoping functions.
Power Steering:
Power steering pump, rack and pinion, fluid, and system bleeding.
Air Condition:
HVAC system, refrigerant, compressor, climate control unit, and diagnostics.
Suppl Restraint System:
Airbag system (SRS), sensors, and module.
Seat Belt:
Seat belt mechanisms and pretensioners.
Engine Immobilizer:
Immobilizer system diagnostics and key programming (if applicable to 1995 E34 M5).
Cruise Control:
Cruise control system operation and troubleshooting.
Wiper Washer:
Wiper motor, linkages, washer pump, and fluid reservoir.
Door Lock:
Central locking system, door latches, and actuators.
Meter Audio/Visual:
Instrument cluster, gauges, trip computer, and audio system.
Horn:
Horn system operation and troubleshooting.
Windshield/Glass Mirror:
Windshield replacement, mirror adjustment, and wiper blade service.
Instrument Panel:
Instrument cluster removal, installation, and illumination.
Seat:
Seat adjustment mechanisms and upholstery care.
Engine Hood/Door:
Hood latch, hinges, and door mechanisms.
Exterior Interior:
Body panels, trim, seals, and interior components.
Electrical:
Comprehensive wiring diagrams, component testing, and troubleshooting for all electrical systems.
Multiplex/Can Communication:
Diagnostics and troubleshooting of various vehicle communication networks (though CAN bus was less prevalent in '95, multiplexed systems are covered).
Procedures Included
Maintenance:
Regular service checks, fluid changes, filter replacements, and component inspections.
Diagnostics:
System-specific troubleshooting guides, diagnostic trouble codes (DTCs), and step-by-step diagnostic procedures.
Repair:
Detailed instructions for component removal, installation, adjustment, and repair.
Rebuild:
Complete engine and transmission overhaul procedures.
Wiring Schematics:
Comprehensive and highly detailed wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts.
Illustrations:
Abundant step-by-step illustrations and diagrams to clarify procedures.
Specifications:
Precise torque values, clearances, tolerances, and fluid specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (inherent to PDF, enables quick information retrieval)
Print Quality
Printability:
High (all pages printable)
Image Resolution:
High (allows for zooming and printing enlarged diagrams)
Binding Type
Binding:
Digital (no physical binding; user prints as needed)
Paper Type
Paper Type Recommendation:
Standard printer paper or cardstock for diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Code:
S38B36 (primarily for early E34 M5 models, S38B38 for later production)
Engine Type:
Naturally Aspirated Inline-6
Displacement:
3.6 Liters (3535 cc) for S38B36; 3.8 Liters (3795 cc) for S38B38
Performance
Horsepower:
Approximately 310-340 hp (varies by specific market and S38 variant)
Torque:
Approximately 360-410 Nm (varies by specific market and S38 variant)
Fuel System
Fuel Delivery:
Bosch Motronic engine management system with individual throttle bodies and fuel injection.
Fuel Type:
Unleaded Premium Gasoline (91+ octane recommended)
🔧 Transmission
Standard
Type:
Getrag 420G 6-Speed Manual Transmission
Optional
Type:
N/A (Exclusive manual transmission)
Features
Clutch:
Hydraulically actuated single-plate dry clutch.
📐 Dimensions
Exterior
Length:
Approx. 4,734 mm (186.4 in)
Width:
Approx. 1,749 mm (68.9 in)
Height:
Approx. 1,412 mm (55.6 in)
Weights
Curb Weight:
Approx. 1,700-1,800 kg (3,750-3,970 lbs)
Wheelbase:
Approx. 2,799 mm (110.2 in)
Wheel Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
Crash Test Results:
E34 chassis generally performed well for its era, though specific M5 ratings may vary. Manual would detail applicable safety systems.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
ASC (Automatic Stability Control) may be present on some later models or as an option.
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
Pretensioning front seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory BMW Bavaria C Business or Professional RDS radio with cassette player and optional CD changer.
Navigation:
Optional BMW Navigation system (e.g., early GPS units).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
ABS:
Integral to the braking system for enhanced control during hard braking.
Connectivity
Diagnostics Port:
OBD-I port, with specific diagnostic procedures detailed in the manual for accessing engine and system fault codes.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions. Manual will specify exact intervals.
Major Service:
Significant service items often recommended around 80,000-100,000 km (50,000-60,000 miles), including spark plugs, coolant, and inspection of critical components. Manual will detail specific service packages.
Fluid Specifications
Engine Oil:
Refer to manual for exact API/ACEA specifications and viscosity grades (e.g., BMW Longlife-98, 10W-60 or 15W-50 often recommended for M engines). Capacity approx. 7.0 Liters (7.4 US Quarts).
Coolant:
BMW Blue Ethylene Glycol coolant mixed with distilled water (50/50 ratio). Capacity approx. 10.0 Liters (10.6 US Quarts).
Brake Fluid:
DOT 4 brake fluid. Capacity approx. 1.0 Liter.
Transmission Fluid:
Manual Transmission Fluid (MTF), GL-4 rated. Capacity approx. 1.5 Liters.
Differential Fluid:
Hypoid Gear Oil, API GL-5 rated, for limited-slip differentials. Capacity approx. 1.5 Liters.
Known Issues
Engine Moul:
Potential for VANOS (Variable Valve Timing) unit issues (though less complex than later versions), oil leaks from seals and gaskets, and occasional rod bearing wear if maintenance is neglected.
Suspension Bushings:
Wear of rubber bushings (control arms, subframe) is common due to age and performance driving.
Electronics:
Age-related issues with wiring harnesses, sensors, and control modules.
Cooling System:
Plastic coolant expansion tank can become brittle and crack.
📚 Vehicle History
Brand Heritage
Bmw M Division:
Represents BMW's commitment to high-performance vehicles, building on decades of motorsport and engineering excellence.
Model Evolution
E34 M5 Development:
Evolved from the E34 5 Series, incorporating enhanced aerodynamics, a bespoke powertrain, and upgraded suspension and braking systems.
S38 Engine Lineage:
Direct descendant of the M1's M88 engine, refined for series production and continuous improvement.
Production
Production Years:
1988-1995 (E34 M5 globally)
Manufacturing Location:
Garching, Germany (BMW M GmbH)
Total Units Produced:
Approximately 5,867 units worldwide.
🏆 Awards & Recognition
Recognitions
Performance Car Of The Year:
Consistently praised by automotive publications for its driving dynamics and unique blend of performance and luxury.
Modern Classic Status:
Widely regarded as a modern classic and one of the greatest M cars of all time.
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