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Dodge Ram 1500 1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Year: 1995 Codes Platform Code: BR/BE (2nd Generation Ram) 👋 Introduction Market Position Vehicle Segment: Full-size pickup truck Target Audience: DIY...
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Dodge Ram 1500 1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 1500
Year:
1995
Codes
Platform Code:
BR/BE (2nd Generation Ram)
👋 Introduction
Market Position
Vehicle Segment:
Full-size pickup truck
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance
Competitive Analysis
Key Competitors 1995:
Ford F-150, Chevrolet C/K 1500, GMC Sierra 1500
Key Features
Vehicle Strengths:
Robust construction, powerful engine options, comfortable ride for a truck, significant towing and hauling capability
Manual Value Proposition:
Provides in-depth technical guidance for maintaining and repairing the 1995 Dodge Ram 1500, essential for preserving performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Overhaul, Diagnostics, Maintenance, Troubleshooting
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions, engine control systems (ECU)
Transmission Drivetrain:
Manual and automatic transmissions, transfer case (4WD models), drive shafts, axles, differentials
Chassis Suspension:
Front and rear suspension, steering system, power steering, shock absorbers, springs, bushings
Brakes:
Front and rear brakes (disc/drum), ABS system, hydraulic system, parking brake
Electrical Electronics:
Battery, charging system, starting system, lighting, instruments, gauges, wipers, horn, power accessories, engine control module (ECM) wiring diagrams, body control modules
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair
Body Interior:
Body construction, doors, windows, seats, trim, bumpers, exterior trim, glass replacement
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation
Repair Overhaul:
Engine rebuild procedures, transmission overhaul, differential repair, suspension component replacement, brake system repair, steering component replacement
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, component testing
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical specifications, wiring diagrams
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (if OCR'd properly)
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.9L Magnum V6 (12-valve OHV)
Engine Displacement 1:
3.92 L (239 cu in)
Engine Horsepower 1:
175 hp @ 4800 rpm
Engine Torque 1:
230 lb-ft @ 3200 rpm
Optional Engine 1
Engine Code 2:
5.2L Magnum V8 (16-valve OHV)
Engine Displacement 2:
5.21 L (318 cu in)
Engine Horsepower 2:
230 hp @ 4800 rpm
Engine Torque 2:
295 lb-ft @ 3200 rpm
Optional Engine 2
Engine Code 3:
5.9L Magnum V8 (16-valve OHV)
Engine Displacement 3:
5.89 L (360 cu in)
Engine Horsepower 3:
245 hp @ 4500 rpm
Engine Torque 3:
330 lb-ft @ 3200 rpm
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
ECU Type:
Chrysler JTEC (for 5.2L/5.9L) or similar for 3.9L
🔧 Transmission
Standard
Transmission Type 1:
4-speed automatic (42RE for 3.9L V6/5.2L V8, 46RE for 5.9L V8)
Optional
Transmission Type 2:
5-speed manual (NV3500 for 3.9L V6, NV4500 for 5.2L/5.9L V8)
Features
Transfer Case 4Wd:
New Process Gear (NP) 231 (light duty) or NP241 (heavy duty) for 4WD models
Fluid Specifications
Automatic Transmission Fluid:
ATF+3 (Chrysler specification) or equivalent DEXRON-III/MERCON
Manual Transmission Fluid:
API GL-5, SAE 75W-90 gear oil (NV3500), SAE 75W-90 or 80W-90 gear oil (NV4500)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
131.0 inches (3327 mm)
Wheelbase Extended Cab:
154.7 inches (3929 mm)
Bed Length Standard:
6.5 feet (1981 mm)
Bed Length Long:
8.0 feet (2438 mm)
Weights
Curb Weight Approx:
4,300 - 5,000 lbs (1950 - 2270 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr Approx:
6,300 - 6,800 lbs (2858 - 3084 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 stars (1995 models)
NHTSA Front Impact Passenger:
4 stars (1995 models)
Active Features
ABS:
Available on rear wheels, standard on some higher trims/configurations
Passive Features
Airbags:
Driver-side airbag standard
Seatbelts:
Three-point front seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette player, optional CD player. Speaker configurations vary by trim level.
Driver Assistance
Cruise Control:
Available on most trims
Connectivity
Trailer Tow Package:
Optional, often includes upgraded cooling, trailer wiring harness, and potentially heavy-duty alternators/batteries.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specifics)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years, especially under heavy use.
Spark Plug Replacement Interval:
Approximately 30,000-60,000 miles (48,000-96,000 km) for conventional plugs, longer for platinum/iridium.
Fluid Specifications
Engine Oil Capacity 3.9L V6:
4.0 quarts (3.8 L) with filter, SAE 10W-30
Engine Oil Capacity 5.2L V8:
5.0 quarts (4.7 L) with filter, SAE 10W-30
Engine Oil Capacity 5.9L V8:
5.0 quarts (4.7 L) with filter, SAE 10W-30
Coolant Type:
Chrysler approved ethylene glycol-based antifreeze (e.g., Mopar Antifreeze/Coolant)
Known Issues
Common Problems 1:
Radiator leaks, heater core issues, transmission solenoid issues (especially 42RE), ignition coil failure, exhaust manifold cracks (on V8s), rust on body panels (especially cab corners and rocker panels).
Common Problems 2:
Ball joint wear, power steering pump leaks, ABS sensor failures, interior electrical gremlins.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long history of producing reliable and capable trucks, with the Ram line being a cornerstone since its introduction in 1981.
Model Evolution
Second Generation Ram:
The 1994 model year marked the introduction of the second generation (BR/BE), featuring a significant redesign with a more aerodynamic body, improved interior, and the introduction of the 'Magnum' engine family.
Production
Manufacturing Location:
St. Louis, Missouri, USA; Saltillo, Coahuila, Mexico
🏆 Awards & Recognition
Recognitions
Truck Of The Year Claims:
While not universally awarded for 1995, the second-generation Ram platform was well-received for its design and capability.
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