KIA SPORTAGE 1995 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 1995 Codes Platform Code: NB-1 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Active individuals, families, and...

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Taper: Car

Distributeur:

UGS: 418617

Mots clés: 1995 Car Cars Kia Misc SPORTAGE

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

Active individuals, families, and off-road enthusiasts looking for a versatile and rugged vehicle

Competitive Analysis

Key Competitors 1995:

Honda CR-V, Toyota RAV4, Suzuki Vitara, Ford Explorer (smaller trims)

Key Features

Rugged Design:

Body-on-frame construction, available 4WD, higher ground clearance

Versatility:

Suitable for both daily commuting and light off-roading

Affordability:

Often positioned as a more budget-friendly alternative to established competitors

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service, Repair, and Maintenance

Region Applicability:

Global (specific to 1995 model year configurations)

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

Format:

Digital (likely PDF or similar for easy access and searchability)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive diagnosis, repair, and overhaul for all engine variants (e.g., 2.0L FE-DOHC, 2.0L B-series Diesel)

Transmission:

Manual and Automatic Transmission service, repair, overhaul, and troubleshooting

Drivetrain:

Four-Wheel Drive (4WD) system, transfer case, differentials (front and rear), driveshafts, CV joints

Brakes:

Hydraulic brake system, ABS (if equipped), brake fluid, lines, calipers, rotors, pads, parking brake

Suspension:

Front suspension (independent, torsion bar or coil spring), rear suspension (independent multi-link or solid axle, depending on variant), shock absorbers, springs, bushings, alignment

Steering:

Power steering system, steering rack/box, tie rods, linkages, steering column

Electrical:

Battery, charging system (alternator), starting system, ignition system, lighting, fuses, relays, wiring diagrams for all circuits

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injection system (MPI), fuel pressure regulator

Cooling System:

Radiator, fan, water pump, thermostat, hoses, coolant specifications

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes

HVAC:

Air conditioning system, heater core, blower motor, controls, refrigerant type and procedures

Body And Interior:

Body panels, doors, windows, locks, seats, trim, dashboard, exterior/interior trim removal and installation

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, lubrication

Troubleshooting:

Diagnostic charts and procedures for common and uncommon faults, symptom-based troubleshooting guides

Repair:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation

Overhaul:

Complete engine, transmission, and differential rebuild procedures

Diagnostics:

On-Board Diagnostics (OBD) system information, diagnostic trouble codes (DTCs) and their meanings, sensor testing

Specifications:

Torque specifications for all fasteners, engine clearances, wear limits, fluid capacities, electrical specifications

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems

Technical Depth

Depth:

Comprehensive, from basic owner maintenance to advanced engine and transmission rebuilding, suitable for professional mechanics and experienced DIYers

📊 Manual Specifications

File Format

Type:

Likely PDF

Searchability:

Text-searchable (if digitally sourced)

Print Quality

Quality:

High-resolution images and diagrams (typical for professional manuals)

Binding Type

Type:

N/A (Digital)

Paper Type

Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline 1:

FE-DOHC (2.0L)

Displacement Gasoline 1:

1998 cc

Cylinders Gasoline 1:

Configuration Gasoline 1:

Inline

Valve Mechanism Gasoline 1:

DOHC (Double Overhead Camshaft)

Power Gasoline 1:

Approx. 122-126 hp @ 5500-6000 rpm (varies by market/tuning)

Torque Gasoline 1:

Approx. 128-130 lb-ft @ 3000-4500 rpm (varies by market/tuning)

Engine Code Diesel 1:

B2500 (2.0L Diesel)

Displacement Diesel 1:

1998 cc

Cylinders Diesel 1:

Configuration Diesel 1:

Inline

Power Diesel 1:

Approx. 68-70 hp @ 4000 rpm

Torque Diesel 1:

Approx. 105-110 lb-ft @ 2500-3000 rpm

Fuel System

Fuel Delivery Gasoline:

Multi-Point Fuel Injection (MPI)

Fuel Type Gasoline:

Unleaded gasoline, Octane rating 87 (minimum)

Fuel Type Diesel:

Diesel fuel

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission

Features

Drivetrain Options:

Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes, often with a low-range gear

Automatic Transmission Fluid:

ATF Dexron III or equivalent

Manual Transmission Fluid:

GL-4 Gear Oil (SAE 75W-90 or 80W-90)

📐 Dimensions

Exterior

Length:

Approx. 4025 mm (158.5 in)

Width:

Approx. 1735 mm (68.3 in)

Height:

Approx. 1625 mm (64.0 in)

Wheelbase:

Approx. 2650 mm (104.3 in)

Ground Clearance:

Approx. 190-200 mm (7.5-7.9 in)

Weights

Curb Weight:

Approx. 1350-1500 kg (2976-3307 lbs)

Gross Vehicle Weight Rating:

Approx. 1900-2000 kg (4189-4409 lbs)

Towing Capacity:

Varies by market and configuration, typically around 1500-2000 kg (3300-4400 lbs) with appropriate towing package

Wheel Base Layout:

Front Engine, Rear Wheel Drive or Four Wheel Drive

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Not extensively rated by modern standards, early SUV safety data is less comprehensive.

NHTSA Front Passenger:

Not extensively rated by modern standards, early SUV safety data is less comprehensive.

Active Features

Available (optional on some trims/markets)

Traction Control:

Generally not available on this model year

Passive Features

Airbags:

Driver and Passenger airbags typically standard or optional depending on trim and market

Seatbelts:

3-point front and rear seat belts

Rollover Protection:

Body-on-frame construction offers inherent rigidity, but specific rollover ratings are not widely publicized for this era.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player, optional CD player, and basic speaker setup.

User Interface:

Analog knobs and buttons for climate and audio control.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Not typically available on this model year.

Connectivity

Bluetooth:

Not available.

Usb Ports:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first.

Oil Change Interval Diesel:

Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.

Fuel Filter Replacement Gasoline:

Every 30,000 - 45,000 miles (48,000 - 72,000 km).

Fuel Filter Replacement Diesel:

Every 15,000 - 30,000 miles (24,000 - 48,000 km).

Spark Plug Replacement Gasoline:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper vs. platinum).

Timing Belt Replacement:

Crucial for FE-DOHC engine. Typically every 60,000 - 90,000 miles (96,000 - 145,000 km). Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

API SG or SH rated, SAE 5W-30, 10W-30, or 10W-40 (check owner's manual for specific viscosity based on climate).

Coolant Type:

Ethylene Glycol based, 50/50 mix with distilled water. Asian vehicle specific coolant recommended.

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid:

Power Steering Fluid or ATF Dexron II/III (confirm specific recommendation)

Known Issues

Engine Mounts:

Wear and tear leading to vibrations felt in the cabin, especially during acceleration or deceleration.

Timing Belt Failure:

Critical failure point if not replaced at recommended intervals on FE-DOHC engines, leading to piston-valve contact.

4Wd System Engagement:

Potential issues with vacuum actuators or electronic controls for 4WD engagement, requiring diagnosis and repair.

Rust And Corrosion:

Common on older SUVs, particularly in the rocker panels, wheel arches, and chassis components, depending on climate.

Window Regulators:

Plastic components in window regulator mechanisms can become brittle and fail.

Catalytic Converter:

Can become clogged or fail over time, affecting performance and emissions.

📚 Vehicle History

Brand Heritage

Kia Founding:

Founded in 1944, Kia is South Korea's oldest manufacturer of vehicles.

Kia Early Focus:

Initially focused on bicycles, motorcycles, and trucks before entering the passenger car market.

Model Evolution

First Generation Start:

The first generation Sportage (NB-1) was introduced in 1993 in South Korea and globally starting in 1994/1995.

Design Inspiration:

Based on the Kia Sportster concept and initially shared platform components with the Mazda Bongo and later the Kia K-Series trucks.

Body Styles:

Available as a 5-door SUV, a 3-door soft-top convertible, and a 3-door hardtop.

Production

Production Location:

South Korea (primarily) and potentially other assembly plants depending on market.

Production Years 1St Gen:

1993–2002 (globally)

🏆 Awards & Recognition

Recognitions

Offroad Capability Awards:

While not receiving major industry awards for luxury or performance, the first-generation Sportage was often praised for its respectable off-road capability and value proposition in its segment.

Value Awards:

Often cited as a budget-friendly option, offering a rugged build at a lower price point than some competitors.