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1995 Mazda MX-6 (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MX-6 Year: 1995 Codes Generation Code: Second Generation (GE) Platform Code: Mazda GE platform 👋 Introduction Market Position Segment: Compact sport coupe Target...
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1995 Mazda MX-6 (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MX-6
Year:
1995
Codes
Generation Code:
Second Generation (GE)
Platform Code:
Mazda GE platform
👋 Introduction
Market Position
Segment:
Compact sport coupe
Target Audience:
Enthusiasts seeking performance and distinctive styling, individuals looking for reliable and manageable sport coupe maintenance.
Competitive Analysis
Key Competitors:
Toyota Camry Solara, Mitsubishi Eclipse, Honda Prelude, Ford Probe, Nissan 240SX
Key Features
Styling:
Sleek, aerodynamic design with a distinctive sloping roofline.
Performance:
Available V6 engine offering a good balance of power and refinement for its class.
Handling:
Focus on Mazda's 'Jinba Ittai' (horse and rider as one) driving philosophy, providing engaging handling characteristics.
Reliability:
Generally good reliability associated with Mazda vehicles of this era.
Manual Value Proposition
Technician Grade:
Dealership-level technical information, enabling accurate diagnosis and repair.
📋 Manual Details
Coverage Areas
General Coverage:
All Models & All Repairs A-Z
Specificity:
Vehicle Specific (1995 Mazda MX-6, 2nd Gen)
Page Count
Estimated Page Count:
Approximately 1500-2500 pages (typical for a full factory service manual)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling system
Engine Performance:
Fuel injection system (EFI), ignition system, emissions control systems (EGR, PCV), engine diagnostics, turbocharger (if applicable)
Transmission Manual:
Clutch system, gearshift mechanism, internal transmission components, torque specifications, disassembly/assembly
Transmission Automatic:
Automatic transmission operation, hydraulic control, torque converter, valve body, solenoids, transmission fluid, diagnostic procedures
Drivetrain:
Front-wheel drive axles, constant velocity (CV) joints, differential, driveshafts
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, wheel alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column, steering wheel, hydraulic pump
Brakes:
Front and rear brake systems (disc/drum), brake calipers, rotors, pads, master cylinder, brake lines, hydraulic system, ABS (if equipped), parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, circuits
Electronics Control:
Engine Control Unit (ECU), transmission control, ABS control module, comfort/convenience modules, diagnostic trouble codes (DTCs)
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, weatherstripping, paint codes
Body Interior:
Dashboard, seats, upholstery, trim panels, HVAC controls, sound insulation, safety restraints (airbags, seatbelts)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control panel
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes, tire rotations
Component Replacement:
Alternator, starter motor, battery, brake pads/rotors, clutch, water pump, timing belt, fuel pump, suspension components
Diagnostics:
Troubleshooting guides, diagnostic trouble code (DTC) interpretation, symptom-based diagnostics, electrical system testing
Rebuilds:
Engine rebuild procedures, transmission overhaul, brake system rebuilding
Adjustments:
Valve adjustments, idle speed adjustments, parking brake adjustments, headlight aim
Special Tools:
Identification and usage of special tools required for specific repairs
Specifications:
Torque values, clearances, fluid capacities, electrical resistance, pressure readings
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick access to information
Printability:
Printable pages for physical reference
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
KJ-ZE (2.7L V6 DOHC)
Displacement:
2.7 Liters (2700 cc)
Configuration:
V6 (60-degree bank angle)
Valvetrain:
DOHC (Dual Overhead Camshafts), 24 valves
Performance
Horsepower:
Approximately 170-175 hp @ 6000 rpm (varies slightly by market)
Torque:
Approximately 170-175 lb-ft @ 4500 rpm (varies slightly by market)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium recommended)
Cooling System
Coolant Type:
Mazda FL22 or equivalent long-life coolant (50/50 mix with distilled water)
Lubrication
Oil Capacity W Filter:
Approximately 4.5 Liters (4.8 US Quarts)
Recommended Oil Viscosity:
5W-30 or 10W-30 (depending on climate)
Timing System
Timing Belt Replacement Interval:
Recommended every 60,000 miles (96,000 km) or 5 years
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Automatic Control:
Electronically controlled with 'sport' and 'economy' modes.
Fluid Specifications Automatic
Atf Type:
Mazda ATF D3 or equivalent Dexron III type
Fluid Capacity Automatic
Capacity:
Approximately 6.9 Liters (7.3 US Quarts) for a full refill
Fluid Specifications Manual
Gear Oil Type:
Mazda Gear Oil API GL-4 (SAE 75W-90 recommended)
Fluid Capacity Manual
Capacity:
Approximately 2.2 Liters (2.3 US Quarts)
📐 Dimensions
Exterior
Length:
Approx. 176.2 inches (4475 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 51.4 inches (1305 mm)
Wheelbase:
Approx. 101.2 inches (2570 mm)
Weights
Curb Weight:
Approx. 3100-3300 lbs (1406-1497 kg), depending on transmission and options
Gross Vehicle Weight Rating:
Approx. 4000-4200 lbs (1814-1905 kg)
Cargo
Trunk Capacity:
Approx. 10.7 cubic feet (303 liters)
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact:
4-star (1995 model year, specific tests may vary)
NHTSA Passenger Side Impact:
4-star (1995 model year, specific tests may vary)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on all four wheels
Traction Control:
Not typically available on this model year
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
Three-point front seatbelts with pretensioners, three-point rear seatbelts
Child Anchors:
Lower Anchors and Tethers for Children (LATCH) system not standard; may have provision for car seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player, typically 4-6 speakers.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Power Features:
Power windows, power door locks, power mirrors, power adjustable driver's seat (optional).
Connectivity
Bluetooth Support:
Not available (vehicle era predates widespread Bluetooth integration).
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals General
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Fuel Filter Replacement:
Every 30,000 miles (48,000 km).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Brake Fluid Flush:
Every 24,000 miles (38,000 km) or 2 years.
Fluid Specifications
Power Steering Fluid:
Mazda Power Steering Fluid or equivalent Dexron III type ATF
Brake Fluid:
DOT 3 or DOT 4
Windshield Washer Fluid:
Automotive windshield washer fluid concentrate diluted with distilled water.
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration.
Automatic Transmission:
Some units may experience hard shifting or slipping; fluid and filter changes are crucial.
Cv Joints:
Wear on front CV joint boots can lead to grease leakage and eventual joint failure.
Power Steering Pump:
Can develop leaks or noise with age.
Electrical Connectors:
Corrosion on grounds and connectors can cause intermittent electrical faults.
Suspension Bushings:
Rubber bushings in control arms and sway bars can degrade, affecting handling and ride quality.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's long history of producing driver-focused vehicles with innovative engineering.
Model Evolution
First Generation:
First generation (AA) introduced in 1989, based on the Mazda Capella platform.
Second Generation Launch:
Second generation (GE) launched for the 1992 model year, sharing its platform with the Mazda Xedos 6/Eunos 500.
Midcycle Refresh:
The 1995 model year represents a later phase of the second generation.
Production
Production Period:
1991-1997 (Second Generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The first generation MX-6 was featured on Car and Driver's 10Best list, contributing to the model's positive perception.
Automotive Press Reviews:
Generally received positive reviews for styling and handling, though V6 power was often highlighted.
Ratings
Safety Ratings Overall:
Reasonable safety for its time, with dual airbags and available ABS. Manual provides critical safety system service procedures.
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