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1995 Suzuki VS700 VS750 VS800 S50 Service Repair Manual Down

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This manual covers the VS700, VS750, VS800, and S50 Intruder motorcycle models produced between 1993 and 1996. These motorcycles are known for their V-twin engines, shaft drive, and classic cruiser...
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Taper: Motorcycle
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UGS: 142961
1995 Suzuki VS700 VS750 VS800 S50 Service Repair Manual Down
This manual covers the VS700, VS750, VS800, and S50 Intruder motorcycle models produced between 1993 and 1996. These motorcycles are known for their V-twin engines, shaft drive, and classic cruiser styling, offering a blend of performance and distinctive aesthetics. The Intruder series has a heritage rooted in providing reliable and engaging riding experiences, making them popular for both cruising and everyday use. This comprehensive factory service repair manual provides detailed instructions and specifications essential for maintaining and repairing your Intruder motorcycle. It covers all major systems, including the engine, transmission, fuel system, electrical system, chassis, and brakes. Inside, you will find step-by-step procedures for maintenance, troubleshooting, and component repair, supported by numerous diagrams and illustrations. This resource is designed to assist both experienced mechanics and do-it-yourself enthusiasts in keeping their vehicles in optimal condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
S50 Intruder
Model Variant:
VS800GLT Intruder
Codes
Vin Prefix Engine:
VS700 - VGH70A, VS750 - VGH75A, VS800 - VGH70A/VGH75A for earlier models, VGH70B/VGH75B for later models.
👋 Introduction
Market Position
Target Audience:
Both experienced mechanics and do-it-yourself enthusiasts undertaking maintenance, repair, or restoration projects.
Competitive Analysis
Value Proposition:
Provides factory-level repair data and troubleshooting guides, offering significant cost savings over professional shop repairs.
Key Features
Accessibility:
Instant digital download eliminates shipping costs and waiting times.
Completeness:
Comprehensive coverage of all major vehicle systems and procedures.
📋 Manual Details
Coverage Areas
Coverage Years:
1993, 1994, 1995, 1996
Covered Models:
VS700, VS750, VS800, S50 (Intruder series)
Page Count
Estimated Pages:
Typically 500+ pages for a full factory service manual.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Distribution Method:
Instant Digital Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, assembly, tuning, and troubleshooting.
Transmission:
Gearbox, clutch, and shaft drive system maintenance and repair.
Fuel System:
Carburetor overhaul, fuel pump, fuel lines, and fuel tank service.
Lubrication System:
Oil pump, oil passages, lubrication specifications, and oil filter replacement.
Cooling System:
Engine cooling (if applicable, though these are air-cooled), radiator, hoses, and thermostat (if applicable).
Electrical System:
Ignition system, charging system, lighting, starter, battery, and wiring schematics.
Chassis:
Frame, suspension (front fork, rear shock), steering, wheels, and tires.
Brakes:
Front and rear brake system maintenance, repair, and bleeding procedures.
Emission Control:
Emission control systems, related components, and inspection procedures.
Procedures Included
Maintenance:
Periodic maintenance, tune-up procedures, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common and uncommon problems across all systems.
Repair:
Step-by-step repair instructions for all major and minor components.
Rebuild:
Detailed procedures for engine and component rebuilding.
Restoration:
Guidance for restoring components to original specifications.
Disassembly Assembly:
Detailed exploded diagrams and instructions for component removal and installation.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for DIY enthusiasts and professional mechanics.
Visuals:
Abundant diagrams, illustrations, and exploded views for clear understanding.
Wiring Schematics:
Complete, detailed wiring diagrams for electrical system troubleshooting.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams.
Searchability:
Typically text-searchable PDF for quick information retrieval.
Print Quality
Printability:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows and Mac compatible.
Requirements
Software:
Adobe PDF Reader required.
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, four-stroke, SOHC, 2 valves per cylinder (for VS800).
Displacement:
Approximately 700cc (VS700), 750cc (VS750), and 805cc (VS800).
Performance
Horsepower Vs800:
Typically around 55-60 HP, depending on year and specific tune.
Torque Vs800:
Typically around 45-50 ft-lbs, depending on year and specific tune.
Fuel System
Carburetion:
Dual Mikuni carburetors (e.g., VM34 or similar).
Cooling Method
Cooling:
Air-cooled (typical for this model series).
🔧 Transmission
Standard
Type:
5-speed manual transmission.
Optional
Transmission Options:
N/A (standard 5-speed manual).
Features
Drive Type:
Shaft drive.
Clutch:
Wet, multi-plate clutch.
📐 Dimensions
Exterior
Dimensions General:
Specific dimensions vary slightly by year and sub-model, but generally consistent cruiser styling.
Weights
Dry Weight Vs800:
Approximately 470-480 lbs (213-218 kg).
🛡️ Safety Features
Ratings
Safety Ratings General:
As a motorcycle from the 1990s, formal crash test ratings are not typically applicable or published in the same way as modern automobiles.
Active Features
Braking System:
Disc front brake, drum rear brake (typical).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (This is a 1990s motorcycle, features are mechanical and basic electrical).
Driver Assistance
Assistance Features:
N/A (Mechanical components, no electronic driver assistance systems).
Connectivity
Connectivity Features:
N/A (No Bluetooth, USB, or Wi-Fi).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-4,000 miles or annually, as detailed in the manual.
Spark Plug Replacement:
Approximately every 10,000-15,000 miles, depending on plug type.
Major Tune Up:
Recommended every 10,000-15,000 miles, covering valve clearance checks, ignition timing, and carburetor synchronization.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 motorcycle-specific oil recommended.
Engine Oil Capacity:
Approximately 2.3 - 2.5 liters (2.4 - 2.6 US quarts) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Shaft Drive Oil Type:
Hypoid gear oil, SAE 80 or 90.
Known Issues
Carburetor Issues:
Can be prone to gumming if not run regularly, requiring cleaning or rebuilding.
Electrical Connections:
Corrosion or looseness in electrical connectors can cause intermittent issues.
Rear Suspension:
Bushings and seals in the rear shock absorber may require replacement over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history of producing reliable and performance-oriented motorcycles.
Model Evolution
Intruder Lineage:
The VS700/750/800 Intruder series established Suzuki's presence in the popular cruiser market with a focus on V-twin engines and shaft drive.
Production
Production Period:
The VS700/750/800 platform was produced from the mid-1980s through the early 2000s, evolving into the S50 model.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific annual awards might not be universally documented, the Intruder series was well-regarded in its segment for styling and V-twin character.
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