Target Audience:
Yamaha SZR660 owners and independent repair shops.
Value Proposition:
Provides professional-grade repair information, enabling cost savings on maintenance and repairs.
Visual Aids:
Includes highly detailed exploded pictures and diagrams for clarity.
Instruction Style:
Easy-to-follow, step-by-step instructions suitable for various skill levels.
Completeness:
Covers the entire vehicle from front to back, mirroring factory shop manuals.
Engine Mechanical:
Engine removal/installation, fuel system, lubrication, cooling, combustion, cylinder head/valves, crankcase, piston, cylinder, crankshaft, transmission, balancer.
Transmission Clutch:
Gearbox, clutch operation, maintenance, and repair.
Chassis Suspension:
Front wheel and steering system, rear wheel system, chassis, suspension (front and rear).
Brakes:
Braking system components, operation, and service.
Electrical:
Alternator, starter clutch, electrical system, battery/charging system, ignition system, electric starter, lights, meters, switches, wiring diagrams.
Bodywork:
Fenders, exhaust pipe, body & fixtures, frame, body panels, exhaust system.
Maintenance:
Periodic checks, adjustments, routine maintenance procedures.
Repair:
Step-by-step repair instructions for all covered systems, from simple to complex.
Troubleshooting:
Diagnostic procedures and common issue resolution.
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.
Compatibility:
All versions of Windows (XP, Vista, 7, 8, 10, 11) and Mac OS.
Software Requirements:
Adobe PDF Reader, WinZip (for extraction).
Printability:
All pages are printable.
Binding:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Searchability:
Likely searchable text within the PDF, facilitating quick information retrieval.
Zoom Functionality:
Yes, supports zooming in/out for detailed viewing of diagrams and text.
Engine Type:
Likely a liquid-cooled, four-stroke, single-cylinder engine.
Engine Cooling:
Liquid-cooled
Horsepower Estimate:
Estimated around 40-45 HP (requires specific manual data for exact figures).
Torque Estimate:
Torque figures depend on tuning and specific variants (manual needed).
Fuel Delivery:
Fuel Injection System
Ignition System:
CDI (Capacitor Discharge Ignition) or electronic ignition (specifics in manual).
Lubrication Type:
Wet sump or dry sump (manual to confirm, likely wet sump for this configuration).
Oil Change Interval:
Typically 3,000-5,000 km or annually (specific interval in manual).
Spark Plug Replacement:
Refer to manual for mileage or time-based replacement schedule.
Engine Oil Type:
Yamalube or equivalent SAE 10W-40 or 10W-50, API SG or higher (confirm with manual).
Coolant Type:
Ethylene glycol-based coolant, pre-mixed or concentrated (manual for ratio and type).
Brake Fluid Type:
DOT 4 recommended (confirm with manual).
Common Wear Items:
Chain and sprockets, brake pads, clutch plates (subject to riding style), suspension seals.
Electrical Gremlins:
Older wiring harnesses can degrade; manual's wiring diagrams are crucial for troubleshooting.
Tire Pressure:
Front: 2.25 bar (32.5 psi), Rear: 2.50 bar (36.25 psi) (check manual for exact OEM spec).
Manufacturer:
Yamaha Motor Company, Japan.
Model Lineage:
The SZR660 was a sport-oriented variant that shared its engine with the Ténéré dual-sport models, offering a distinct performance character.
Production Period:
Produced in the mid-to-late 1990s.