Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Engine Coverage:
2.3L (G23D), 2.5L Diesel (D25), 2.9L Diesel (D29), 3.2L (M104)
Transmission Coverage:
5-Speed Manual, 4-Speed Automatic
Drive Type Coverage:
RWD, 4WD
Estimated Pages:
Approximately 1500+
Type:
Complete Workshop Service Repair Manual
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling system, fuel injection, intake and exhaust systems
Engine Performance:
Engine tuning, diagnostics, emissions control
Transmission Manual:
Clutch, gearbox assembly, gearshift linkage, internal components, repair, overhaul
Transmission Automatic:
Torque converter, valve body, transmission control module, hydraulic systems, repair, overhaul
Drivetrain:
Front and rear axles, differentials, transfer case, driveshafts, CV joints
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment
Steering:
Steering column, steering gear, power steering system, pump, hoses, linkages
Brakes:
Brake system components (master cylinder, calipers, rotors, drums, pads), hydraulic lines, ABS system, parking brake
Electrical System:
Battery, charging system, starting system, ignition system, lighting, wiring diagrams, fuses, relays
Engine Management System:
ECU, sensors, actuators, fuel delivery, ignition timing control
Body And Chassis:
Frame, body panels, doors, hood, tailgate, interior trim, glass, seals
HVAC:
Heating, ventilation, and air conditioning systems, components, and service
Comfort And Convenience:
Power windows, power locks, mirrors, seats, audio system, alarms
Maintenance:
Routine maintenance checks, oil changes, filter replacements, fluid top-offs, belt inspections
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts, symptom analysis
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Overhaul:
Complete rebuild procedures for engine, transmission, and other major assemblies
Diagnostics:
On-board diagnostics (OBD) procedures, scan tool usage, sensor testing
Specifications And Tolerances:
Detailed technical specifications, torque values, clearances, and wear limits
Wiring Diagrams:
Comprehensive electrical system wiring schematics
Schematics:
Hydraulic, vacuum, and pneumatic system schematics
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds
Engine 1 Type:
Inline 4-cylinder, Gasoline
Engine 1 Displacement:
2.3 Liters (2295 cc)
Engine 1 Power:
Approx. 110-120 HP @ 5000-5200 RPM
Engine 1 Torque:
Approx. 180-190 Nm @ 3200-3500 RPM
Engine 2 Type:
Inline 4-cylinder, Turbo Diesel
Engine 2 Displacement:
2.5 Liters (2499 cc)
Engine 2 Power:
Approx. 80-90 HP @ 4000 RPM
Engine 2 Torque:
Approx. 170-185 Nm @ 2000-2500 RPM
Engine 3 Type:
Inline 4-cylinder, Turbo Diesel
Engine 3 Displacement:
2.9 Liters (2874 cc)
Engine 3 Power:
Approx. 98-105 HP @ 3800 RPM
Engine 3 Torque:
Approx. 200-220 Nm @ 2200-2500 RPM
Engine 4 Type:
Inline 6-cylinder, Gasoline (Mercedes-Benz sourced)
Engine 4 Displacement:
3.2 Liters (3199 cc)
Engine 4 Power:
Approx. 190-210 HP @ 5500-6000 RPM
Engine 4 Torque:
Approx. 270-290 Nm @ 3750-4000 RPM
Fuel Type:
Unleaded Gasoline (for G23D, M104), Diesel (for D25, D29)
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Delivery Diesel:
Direct Injection, Turbocharged (D25, D29)
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for specific engine type)
Engine Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 15,000-30,000 miles or annually
Fuel Filter Replacement Diesel:
Every 20,000-40,000 miles (crucial for diesel longevity)
Spark Plug Replacement Gasoline:
Every 30,000-60,000 miles (depending on plug type)
Timing Belt Replacement:
Every 60,000-100,000 miles (critical for interference engines, consult manual for specific engine)
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years
Engine Oil Spec Gasoline:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (check manual for climate suitability)
Engine Oil Spec Diesel:
API CD/CE/CF, SAE 15W-40 (check manual for climate suitability)
Coolant Type:
Ethylene Glycol based coolant (e.g., Prestone LongLife or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron-III or specific power steering fluid
Common Problems Engine:
Oil leaks, head gasket issues (particularly with older gasoline engines), glow plug failure (diesel engines), turbocharger wear (diesel)
Common Problems Transmission:
Manual clutch wear, automatic transmission solenoid issues, fluid leaks
Common Problems Suspension:
Worn ball joints, bushings, and tie rod ends; potential for rust on suspension components
Common Problems Electrical:
Corrosion on electrical connectors, alternator failure, starter motor issues
Common Problems Body:
Rust in common areas (wheel arches, sills, tailgate), door lock actuator failure
Brand Origin:
South Korean, established by Daewoo Motor Company
First Generation Introduction:
Launched in 1997, based on the original SsangYong Korando chassis (developed in partnership with Jeep)
Engine Options Development:
Initial models featured Korean-designed engines, later models incorporated Mercedes-Benz engines for improved performance and reliability
Manufacturing Location:
South Korea
Production Period:
1996-2006 (for this generation and applicable years covered by the manual)
Daewoo Takeover:
Daewoo Motor Company was acquired by General Motors in 2002, though the Korando continued production under the Daewoo brand for a period.
