Yamaha YFM350 Warrior 350 1996-2001 Repair Service Manual

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This manual covers the YFM350 Warrior, a popular All-Terrain Vehicle (ATV) produced between 1996 and 2001. Known for its agile handling and robust performance, the Warrior 350 embodies a heritage...

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Taper: Atv

Distributeur:

UGS: 70711

Mots clés: 1996 1997 1998 1999 2000 2001 Atv Motorcycles Warrior Yamaha YFM350 Warrior 350

Variantes de produits

Description

This manual covers the YFM350 Warrior, a popular All-Terrain Vehicle (ATV) produced between 1996 and 2001. Known for its agile handling and robust performance, the Warrior 350 embodies a heritage of engineering high-quality recreational vehicles. This model features a 348cc air-cooled engine, a 5-speed manual transmission with reverse, and a reliable chain drive, making it a versatile choice for trail riding and sport use. Its design prioritizes a balance of power and control, contributing to its enduring reputation in the ATV market. This comprehensive workshop service manual provides detailed instructions for the maintenance, repair, and troubleshooting of your YFM350 Warrior. It covers all essential systems, including engine overhaul, fuel and ignition systems, drivetrain, electrical components, and chassis. The manual includes step-by-step procedures, diagnostic guides, technical specifications, and safety precautions, making it an indispensable resource for both mechanical technicians and ATV owners. Its thoroughness ensures that all necessary tasks, from routine servicing to complex repairs, can be performed with accuracy and confidence.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM350 Warrior

Model Designation:

Warrior 350

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Chassis Code:

Likely YFM350 (specific chassis codes may vary by sub-model or region, but this is the primary identifier)

👋 Introduction

Market Position

Target Audience:

Mechanical technicians and ATV owners seeking to perform maintenance and repairs

Competitive Analysis

Value Proposition:

Provides professional-level repair and maintenance information, enabling cost savings and informed DIY work

Key Features

Accuracy:

Emphasizes reliable information and accurate procedures

Completeness:

Contains all necessary instructions for repairs, including proprietary component information

Safety Emphasis:

Highlights safety precautions, warnings, and cautions for working on the vehicle

📋 Manual Details

Coverage Areas

Model Years Covered:

1996, 1997, 1998, 1999, 2000, 2001

Page Count

Total Pages:

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Electronic Delivery via Email (Download)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, tune-ups, lubrication system, fuel system, ignition system, exhaust system

Drivetrain Systems:

Transmission (assembly/disassembly, repair), final drive

Electrical Systems:

Wiring diagrams, lighting, starting system, charging system, ignition components

Chassis Systems:

Frame, suspension (front and rear), steering system, wheels, tires, brakes

Body Systems:

Body panels, fenders, seating, controls

Procedures Included

Maintenance Procedures:

Routine maintenance, servicing, tune-ups, fluid changes, filter replacements

Repair Procedures:

Component repair, overhaul, assembly and disassembly, troubleshooting

Diagnostic Procedures:

Troubleshooting guides, fault diagnosis for various systems

Special Procedures:

Use of special tools, torque specifications, engine rebuild procedures

Technical Depth

Technical Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics

Detail Level:

Detailed step-by-step instructions, diagrams, and specifications for all major repairs and maintenance tasks

📊 Manual Specifications

File Specifications

Printable:

Searchable Text:

Likely searchable, depending on PDF creation process (standard for professional manuals)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled

Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm (typical for this model)

Compression Ratio:

9.5:1 (typical for this model)

Performance

Horsepower:

Approximately 20-22 hp (varies slightly by year and specific tuning)

Torque:

Approximately 20-22 ft-lb (varies slightly)

Fuel System

Carburetor:

Mikuni VM34 (or similar, specific model number often detailed in manual)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approximately 2.4 US gallons (9.1 L)

Lubrication System

Oil Type:

Yamalube (or API SG, SAE 10W-40, JASO MA or MA2) - specific viscosity and API requirements will be in the manual.

Oil Capacity:

Approximately 1.75 US quarts (1.65 L) (with filter change)

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Optional

Transmission Features:

Wet multi-disc clutch

Features

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

Approximately 70.3 inches (1785 mm)

Width:

Approximately 43.1 inches (1095 mm)

Height:

Approximately 41.9 inches (1065 mm)

Weights

Dry Weight:

Approximately 370 lbs (168 kg)

Ground Clearance:

Approximately 4.4 inches (112 mm)

Wheelbase:

Approximately 49.2 inches (1250 mm)

🛡️ Safety Features

Ratings

Atv Safety Considerations:

General ATV safety guidelines, operator training, protective gear

Active Features

Braking System:

Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake

Passive Features

Lighting:

Dual headlights, taillight/brake light

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this model (basic ATV)

Driver Assistance

Driver Assistance Features:

None (basic ATV)

Connectivity

Connectivity Features:

None (basic ATV)

Other Technology

Starting System:

Electric start

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 100 hours or annually, whichever comes first (refer to manual for exact intervals)

Air Filter Cleaning:

As needed, or every 20-30 operating hours (depending on conditions)

Spark Plug Replacement:

Approximately every 2,000 miles or annually (refer to manual for specific type and gap)

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific recommendation)

Coolant:

Not applicable (air-cooled engine)

Known Issues

Common Wear Items:

Clutch wear, carburetor issues (clogging), suspension wear, occasional electrical gremlins

Recommended Maintenance Focus:

Regular cleaning and lubrication of drivetrain components, timely carburetor cleaning, and valve adjustments are key to longevity.

📚 Vehicle History

Brand Heritage

Manufacturer Heritage:

Yamaha Motor Corporation is renowned for its high-performance engines and robust engineering across motorcycles, ATVs, and marine products.

Model Evolution

Warrior Series:

The Warrior 350 was a popular sport ATV known for its agile handling and strong performance, making it a staple in Yamaha's lineup during its production years.

Production

Production Period:

The YFM350 Warrior was in production for many years, with the 1996-2001 models representing a significant era for this popular ATV.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Yamaha Warrior 350 is widely recognized as a highly capable and durable sport ATV, often praised for its balance of power and handling.

Ratings

Performance Reviews:

Consistently received positive reviews for its performance in trail riding and recreational sport, making it a benchmark in its class.