Target Audience:
Do-it-yourselfers and experienced mechanics seeking comprehensive repair and maintenance information.
Comparison To Print:
Offers significant cost savings and superior convenience compared to traditional paper manuals.
Unique Selling Proposition:
Complete official full factory service repair manual in a digital format, offering extensive coverage and accessibility.
Value Proposition:
Inexpensive way to keep the vehicle working properly and save money on professional repairs.
Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Body Styles Covered:
All Styles (Panel Van, Passenger MPV)
Estimated Page Count:
Hundreds of Pages (Exact count not specified, but implied to be comprehensive)
Type:
Factory Service Repair Manual
Format:
PDF (Digital Download)
Engine Service Repair:
Detailed diagnostics, overhaul, and repair procedures for all engine variants.
Transmission Service Repair:
Coverage for manual and automatic transmission systems, including repair and overhaul.
Brake System:
Comprehensive information on hydraulic and mechanical components, diagnostics, and repair.
Wiring Diagram:
Detailed electrical schematics and wiring diagrams for all vehicle systems.
Electrical System:
Diagnosis and repair of all electrical components, including lighting, charging, and ignition.
Suspension:
Repair and adjustment procedures for front and rear suspension components.
Steering:
Information on steering systems, including power steering and alignment.
Cooling System:
Maintenance and repair of the radiator, thermostat, water pump, and cooling fans.
Fuel Injection:
Detailed diagnostics and repair of fuel injection systems.
Fuel System:
Service and repair of fuel tanks, pumps, lines, and filters.
Emission System:
Information on emissions control components and troubleshooting.
Heater Air Conditional:
Service and repair of HVAC systems.
Engine Control System:
Diagnostics and repair of engine control units (ECU) and related sensors.
Chassis Body:
Information on body panel repair, chassis components, and structural integrity.
Restraint System:
Details on airbags, seatbelts, and associated systems.
Interior:
Repair and replacement of interior trim, seats, and dashboard components.
Differential Drive:
Service and repair of drive axles and differential units.
Axle:
Maintenance and repair of front and rear axles.
General Maintenance:
Includes routine checks, fluid changes, and filter replacements.
Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and uncommon issues.
Periodic Lubrication:
Specific lubrication points and recommended lubricant types and intervals.
Depth:
Complete factory service information, suitable for both DIY enthusiasts and professional mechanics.
Detail Level:
Detailed step-by-step instructions based on complete disassembly of vehicle components, supported by hundreds of photos and illustrations.
Readability:
Accessible with Adobe PDF Reader (free)
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type Digital:
Digital download (no physical binding)
Paper Type Digital:
N/A (Digital format)
Software Requirements:
Adobe PDF Reader and Winzip (recommended for extraction)
Access Compatibility:
Compatible with Windows, Mac, smartphones, and tablets; accessible via web browser.
Engine Options:
Likely includes petrol (e.g., 1.4i, 1.6i, 1.8i) and diesel (e.g., 1.9D, 1.9TD/HDi) variants.
Horsepower Range:
Typically ranging from 75 PS to 110 PS depending on the engine.
Fuel Delivery:
Includes carburetor or multi-point fuel injection for petrol engines, and direct injection for diesel engines.
Transmission Type:
Likely a 5-speed manual transmission as standard on most variants.
Transmission Type Optional:
An automatic transmission may have been available on certain engine/trim combinations.
Clutch Type:
Hydraulic clutch actuation is standard.
Length:
Approximately 4110 mm (depending on specific configuration).
Width:
Approximately 1720 mm.
Height:
Approximately 1800 mm (depending on roof rail options).
Cargo Volume Van:
Up to 3 cubic meters in panel van configuration.
Gross Vehicle Weight:
Typically around 2000 kg, depending on payload and configuration.
Euro Ncap Rating:
Likely achieved a 3-star Euro NCAP rating for adult occupant protection in its original testing period.
Braking System Features:
ABS (Anti-lock Braking System) may be optional or standard on higher trims.
Airbags:
Driver and passenger airbags, potentially side airbags on later models or higher trims.
Seat Belt Pretensioners:
Standard fitment for front occupants.
Audio System:
Basic AM/FM radio with CD player or cassette player, often with steering wheel mounted controls on higher trims.
Cruise Control:
Optional on some models, typically found on higher trim levels.
Connectivity Options:
Limited by era; typically basic aux input for aftermarket audio upgrades, and no Bluetooth or USB as standard.
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first (check specific engine oil type and manufacturer recommendation).
Timing Belt Replacement:
For most petrol and diesel engines, replacement is usually recommended every 80,000 to 120,000 km or 5-6 years.
Engine Oil Type:
Varies by engine, but commonly 5W-40 or 10W-40 synthetic or semi-synthetic oil for petrol, and 10W-40 or 15W-40 for diesel. Refer to manual for exact specs (e.g., PSA B71 2295, B71 2296).
Coolant Type:
Antifreeze/coolant concentrate, typically requiring a 50/50 mix with distilled water. Look for PSA specifications like GSA (GLACIER) or equivalent.
Brake Fluid Type:
DOT 4 brake fluid.
Transmission Fluid Type Manual:
GL-4 or GL-5 specification gear oil, typically SAE 75W-80 or 75W-90.
Common Problems:
Potential issues include wear on suspension components (ball joints, drop links), exhaust system corrosion, minor electrical gremlins (especially older wiring), clutch wear, and occasional issues with heating/ventilation blowers. Diesel engines can be susceptible to glow plug issues.
Citroen Heritage:
Citroën is known for its innovative and comfortable vehicles, often with unique designs.
Berlingo Origin:
The Berlingo was launched as a Leisure Activity Vehicle (LAV) or compact MPV, based on the PSA PF1 platform, which it shared with models like the Peugeot Partner.
Production Period:
1996 - 2008 for the first generation (M49/M59), with facelifted versions continuing production longer in some markets.
Manufacturing Locations:
Primarily manufactured at Citroën's plants in Europe, including Spain and Portugal.
