Positioning:
Mid-size family car, positioned as a practical and affordable option
Key Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane
Design Philosophy:
Practicality, spaciousness, and value for money, influenced by the successful Fiat Tipo platform
Body Styles:
Offered in hatchback (5-door) and estate (station wagon) variants
Covered Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Type:
Workshop Service Repair Manual
Format:
PDF (Downloadable)
Powertrain:
Engine systems, Fuel system, Ignition system, Cooling system, Lubrication system, Starting system, Charging system, Clutch system, Gearbox system, Differential, Transmission
Chassis:
Brake system, Hydraulic brakes, Anti-lock Brake System (ABS), Power steering, Steering system, Wheels & Tires, Front suspension, Rear suspension
Electrical:
Electrical equipment, Instrument panel, Lighting system, Radio equipment, Wiring diagram
Bodywork And Comfort:
Bodywork system, Interior & Exterior, Heating & Ventilation, Air Conditioning, Airbag & Pre-tensioners
Maintenance:
Scheduled maintenance, Fluid changes, Filter replacements, Tune-ups
Diagnostics And Troubleshooting:
Fault diagnosis, Common issues, Troubleshooting guides, Diagnostic procedures
Repair And Rebuild:
Detailed step-by-step repair procedures, Component overhaul, Assembly and disassembly instructions, Exploded views
Technical Data And Specifications:
Tightening torques, Component locations, Special tools, Technical data tables
Depth:
Comprehensive (from basic maintenance to major overhaul and diagnostics)
Engine 1 Displacement:
1370 cc
Engine 1 Configuration:
4-cylinder, 12-valve, Inline
Engine 1 Camshafts:
Twin Overhead Cam (DOHC)
Engine 1 Fuel Type:
Petrol (Otto cycle)
Engine 2 Displacement:
1581 cc
Engine 2 Configuration:
4-cylinder, 16-valve, Inline
Engine 2 Camshafts:
Twin Overhead Cam (DOHC)
Engine 2 Fuel Type:
Petrol (Otto cycle)
Engine 3 Displacement:
1747 cc
Engine 3 Configuration:
4-cylinder, 16-valve, Inline
Engine 3 Camshafts:
Twin Overhead Cam (DOHC)
Engine 3 Fuel Type:
Petrol (Otto cycle)
Engine 4 Displacement:
1998 cc
Engine 4 Configuration:
5-cylinder, 20-valve, Inline
Engine 4 Camshafts:
Twin Overhead Cam (DOHC)
Engine 4 Fuel Type:
Petrol (Otto cycle)
Engine 5 Displacement:
1910 cc
Engine 5 Configuration:
4-cylinder, Turbo Diesel
Engine 5 Camshafts:
Single Overhead Cam (SOHC)
Engine 5 Fuel Type:
Diesel
Engine 6 Displacement:
1910 cc
Engine 6 Configuration:
4-cylinder, Turbo Diesel (TD100 variant)
Engine 6 Camshafts:
Single Overhead Cam (SOHC)
Engine 6 Fuel Type:
Diesel
Engine 7 Displacement:
2387 cc
Engine 7 Configuration:
5-cylinder, Turbo Diesel
Engine 7 Camshafts:
Single Overhead Camshaft (SOHC)
Engine 7 Fuel Type:
Diesel
Power Output Range:
Approx. 75 HP (TD75) to over 140 HP (2.0 20V)
Petrol Injection:
Electronic Multi-point Fuel Injection (MPI)
Diesel Injection:
Indirect Injection (IDI) or Direct Injection (DI) depending on specific diesel engine and market
Euro Ncap Rating:
3-star rating in early tests for hatchback variants; variations exist based on year and equipment.
ABS:
Available as an option or standard on higher trims, covered by the manual.
Airbags:
Front airbags were standard or optional, with pre-tensioners for seatbelts.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters.
Audio System:
Basic AM/FM radio with cassette or CD player, speaker configurations varied by trim level.
ABS Availability:
Optional on lower trims, standard on higher trims and later models.
Central Locking:
Available as standard or optional feature, enhancing convenience and security.
Oil Change Interval Petrol:
Typically every 15,000 km or 1 year (refer to manual for specific engine and oil type).
Oil Change Interval Diesel:
Typically every 10,000-15,000 km or 1 year (refer to manual for specific engine and oil type).
Timing Belt Replacement:
Crucial for DOHC petrol engines. Typically 80,000-120,000 km or 5-7 years. Diesel engines typically use a timing belt as well. Refer to manual for exact intervals and parts.
Engine Oil Specification:
API SG/SH/SJ or ACEA A2/A3, viscosity grades like 10W-40 or 5W-40 depending on climate and engine (e.g., Selenia K STAR 5W-40 for some petrols).
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically Paraflu UP or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4.
Transmission Oil Manual:
API GL-4, SAE 75W-80 or 75W-90 (e.g., Tutela Car Technyx 75W-90).
Transmission Oil Automatic:
ATF Type SP-III or equivalent.
Common Issues:
Timing belt failure (critical), EGR valve issues (diesel), suspension wear, minor electrical gremlins, rust on older models.
Manufacturer:
FIAT (Fabbrica Italiana Automobili Torino)
Development Basis:
Developed as a successor to the Fiat Tipo, sharing its platform and many mechanical components. Designed by Ercole Spada.
Manufacturing Locations:
Primarily Italy, with potential for production in other Fiat-affiliated plants globally.
