Model Variants:
All models and trim levels of the 1996 Chevrolet Caprice
Repair Scope:
Comprehensive A-Z repairs, maintenance, diagnosis, and servicing
Estimated Pages:
Not specified, but implied to be extensive due to comprehensive coverage
Type:
Factory Service Manual / Repair Manual
Operating Systems Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible.
Searchability:
PDF format allows for text searching within the document for specific keywords.
Engine Mechanical:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging
Drivetrain:
Auto Transmission, Clutch, Manual Transmission (if applicable for specific markets/variants), Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension
Brakes Steering:
Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering
Cooling System:
Radiator, water pump, thermostat, cooling fan operation and diagnosis.
Lubrication System:
Oil pump, oil filter, oil passages, lubrication points.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel filter, EVAP system.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, oxygen sensors.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications.
Steering:
Steering column, steering gear, power steering pump and system, tie rods.
Air Conditioning:
Refrigerant system, compressor, condenser, evaporator, controls, and charging procedures.
Supplemental Restraint System:
Airbag system components, sensors, control module, and safety precautions.
Interior Trim:
Removal and installation of door panels, dashboard components, seats, and headliner.
Exterior Trim:
Bumpers, grilles, exterior lighting, emblems, and trim pieces.
Instrumentation:
Instrument cluster, gauges, warning lights, and related sensors.
Body Chassis Systems:
Engine Hood/ Door, Exterior & Interior, Windshield/Glass Mirror, Instrument Panel, Seat
Electrical Systems:
Electrical, Multiplex/Can Communication (limited by year), Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs) for applicable systems, component testing
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, component removal and installation, assembly and disassembly
Wiring Schematics:
Complete electrical wiring schematics for all vehicle systems are included, critical for diagnosing electrical issues.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, machining, and reassembly, including torque specifications and clearances.
Transmission Overhaul:
Step-by-step instructions for the overhaul of the 4L60-E automatic transmission, including component identification and assembly.
Brake System Repair:
Front and rear brake caliper, rotor, and pad service, as well as hydraulic system bleeding and component replacement.
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers. Includes diagrams, illustrations, and wiring schematics.
Diagnostic Tools:
References may be made to specialized diagnostic tools (e.g., OBD-I scan tools for certain functions) used by technicians.
Oil Change Interval:
Typically every 3,000-5,000 miles or as recommended by GM based on driving conditions. The manual will provide detailed recommendations.
Transmission Fluid Change:
Recommended every 30,000-50,000 miles for the 4L60-E transmission. Manual will specify exact interval and fluid type.
Engine Oil Spec:
Likely SAE 5W-30 or 10W-30, API Service SG or higher. Refer to manual for precise specification.
Transmission Fluid Spec:
Dexron III (or equivalent)
Coolant Spec:
GM Type 1 Coolant (Green) or equivalent ethylene glycol based coolant with corrosion inhibitors. Manual will provide exact type and mixture.
Common Wear Items:
Suspension components (ball joints, tie rod ends), water pump, optispark distributor (on LT1 engines), transmission seals, instrument cluster failure (e.g., odometer).
Lt1 Optispark Issue:
The OptiSpark distributor on LT1 engines is known to be susceptible to moisture ingress, leading to misfires and poor running conditions. The manual will detail its inspection and replacement.
