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1996 Chevrolet Corvette Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1996 Codes Chassis Code: C4 👋 Introduction Market Position Market Segment: American performance sports car Competitive Analysis Key Competitors: Dodge Viper,...
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1996 Chevrolet Corvette Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1996
Codes
Chassis Code:
C4
👋 Introduction
Market Position
Market Segment:
American performance sports car
Competitive Analysis
Key Competitors:
Dodge Viper, Ford Mustang SVT Cobra, Porsche 911 (earlier generations)
Key Features
Unique Selling Points:
Exceptional handling for its era, powerful V8 engine, removable transparent roof panel
Manual Value Proposition
Usefulness:
Essential for owners and independent repair shops performing accurate diagnostics and repairs, maintains vehicle value and performance
📋 Manual Details
Coverage Areas
Overall Coverage:
All models and all repairs A-Z
Specificity:
Vehicle-specific, not generic
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Printed Manual
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine performance diagnostics
Transmission:
Automatic transmission (4L60-E) service, repair, and overhaul; manual transmission (ZF S6-40) service, repair, and overhaul; clutch system
Drivetrain:
Driveshaft, differential, rear axle assembly, CV joints
Suspension:
Front and rear suspension components, shocks, springs, control arms, sway bars, alignment procedures
Brakes:
Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures, component replacement
Steering:
Power steering system, steering column, steering wheel, linkage
Electrical:
Battery, charging system, starting system, lighting, wipers, horn, fuses, relays, wiring diagrams, diagnostic procedures
Body:
Exterior body panels, doors, windows, locks, interior trim, seats, convertible top (if applicable), HVAC system
Diagnostics:
On-board diagnostics (OBD-I) for 1996, diagnostic trouble codes (DTCs), troubleshooting charts, specific component testing
Procedures Included
Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks and changes, spark plug replacement, belt and hose inspection/replacement
Repair:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension component repair, electrical system troubleshooting and repair
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures
📊 Manual Specifications
File Format
File Format:
Print
Print Quality
Print Quality:
High-quality, durable paper stock, clear legible text and diagrams
Binding Type
Binding Type:
Professionally bound (likely spiral or saddle-stitch for lay-flat usability)
Paper Type
Paper Type:
Heavy-duty, grease-resistant paper
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, OHV, 16-valve
Engine Code:
LT4 (for Grand Sport and Collector's Edition), LT1 (for standard Coupe and Convertible)
Displacement:
5.7 Liters (350 cu in)
Performance
Horsepower Lt1:
300 hp @ 5000 rpm
Torque Lt1:
335 lb-ft @ 4000 rpm
Horsepower Lt4:
330 hp @ 5800 rpm
Torque Lt4:
335 lb-ft @ 3600 rpm
Fuel System
Fuel Injection:
Central Sequential Fuel Injection (CSFI) / Multi-port Fuel Injection (MPFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Cooling System
Coolant Type:
Dex-Cool Extended Life Coolant (Orange) or equivalent, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4L60-E)
Optional
Transmission Type:
6-speed Manual (ZF S6-40)
Features
Automatic Features:
Electronic control, overdrive
Manual Features:
Close-ratio gear set
Fluid Specifications
Automatic Transmission Fluid:
Dexron-III Automatic Transmission Fluid (ATF)
Manual Transmission Fluid:
GM Synchromesh Transmission Fluid or equivalent (check specific manual for exact spec)
📐 Dimensions
Exterior
Length:
178.3 inches (4529 mm)
Width:
70.4 inches (1788 mm)
Height:
46.7 inches (1186 mm)
Wheelbase:
96.2 inches (2443 mm)
Weights
Curb Weight Coupe:
Approximately 3200-3300 lbs (1451-1497 kg)
Curb Weight Convertible:
Approximately 3300-3400 lbs (1497-1542 kg)
Gross Vehicle Weight Rating:
Approx. 4000 lbs (1814 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Side Frontal Impact:
Not rated directly, but generally considered safe for its era. Manual will detail safety systems.
NHTSA Passenger Side Frontal Impact:
Not rated directly, but generally considered safe for its era. Manual will detail safety systems.
Active Features
Anti Lock Brakes:
Standard (Bosch ABS III)
Traction Control:
Standard (ASR - Automatic Slip Regulation)
Passive Features
Airbags:
Driver and passenger airbags
Seatbelts:
3-point active front seat belts with pretensioners
Rollover Protection:
Reinforced windshield frame and integrated roll-bar behind seats (convertible)
💡 Technology Features
Infotainment
Audio System:
Bose premium sound system, AM/FM stereo with cassette player, optional CD player
Climate Control:
Manual or optional automatic climate control
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Diagnostics
OBD Standard:
OBD-I, with transition to OBD-II (manual will cover diagnostic procedures for both)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact schedule)
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic, consult manual for manual transmission service
Coolant Flush:
Every 30,000-50,000 miles with conventional coolant, or as per Dex-Cool schedule if used.
Spark Plug Replacement:
Every 30,000-100,000 miles depending on spark plug type (e.g., platinum)
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature)
Engine Oil Capacity:
Approximately 5.5 quarts (5.2 liters) with filter change
Brake Fluid:
DOT 3
Power Steering Fluid:
GM Power Steering Fluid or Dexron-III ATF
Known Issues
Common Complaints 1996:
Minor electrical gremlins, aging rubber components (hoses, seals), potential for opti-spark distributor issues (though often resolved by '96), exhaust manifold leaks
Manual Diagnostic Focus:
The manual provides detailed troubleshooting for electrical systems, fuel delivery, ignition, and cooling to address these common concerns.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chevrolet, a division of General Motors, has a long history of producing iconic American vehicles, including sports cars.
Model Evolution
Generation:
Fourth Generation (C4), 1984-1996
Key Changes 1996:
Introduction of OBD-II system (though 1996 was a transition year and used a modified OBD-I), LT4 engine in Grand Sport and Collector's Edition, ZR-1 production ceased.
Production
Production Years:
1984-1996
Manufacturing Location:
Bowling Green, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The C4 Corvette platform, while mature by 1996, continued to be recognized for its performance and handling capabilities, particularly the Grand Sport and Collector's Edition models.
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