🏷️ Basic Information

Make:

Chevrolet

Model:

S10

Year:

1996

Platform:

GMT800 (shared with GMC Sonoma)

👋 Introduction

Market Position:

A highly popular compact pickup truck that offered versatility and affordability in the mid-1990s, competing with models like the Ford Ranger, Nissan Hardbody, and Toyota Tacoma.

Competitive Analysis:

The 1996 S10 distinguished itself with a range of engine options, available 4WD, and a comfortable interior for its class. This manual provides detailed information to maintain and repair these specific features, offering a competitive edge for owners over generic repair guides.

Key Features:

Licensed OE material, digital format for instant access, comprehensive system coverage, DIY-friendly explanations, cost-saving potential for repairs.

📋 Manual Details

Coverage Areas:

Full Service and Repair

Page Count:

Varies by specific PDF generation, but comprehensive OE coverage implies hundreds of pages.

Manual Type:

Service and Repair Manual Software

Language:

English

Format:

PDF Download (Online Access for 1 Year)

📖 Manual Coverage

Systems Covered:

Engine Mechanical, Engine Performance, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (4WD models), Driveshaft, Axles, Suspension (Front & Rear), Steering, Brakes (Front & Rear), ABS, Wheels & Tires, Body & Frame, HVAC System, Electrical System, Lighting, Instrumentation, Power Accessories, Restraints (Airbags, Seatbelts), Diagnostic Procedures

Procedures Included:

Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnosis, Component Removal & Installation, Adjustment Procedures, Overhaul Procedures, Wiring Diagrams, Torque Specifications, Diagnostic Trouble Codes (DTCs)

Technical Depth:

Comprehensive. Covers basic maintenance to full engine rebuilds and complex electrical diagnostics. Designed for both DIY enthusiasts and professional technicians.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, suitable for printing individual pages or the entire document.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine:

2.2L OHV I4 (RPO L43)

2.2L I4 Horsepower:

118 hp @ 5200 rpm

2.2L I4 Torque:

130 lb-ft @ 3600 rpm

4.3L V6 Horsepower:

156 hp @ 4400 rpm

4.3L V6 Torque:

230 lb-ft @ 2800 rpm

Fuel System:

Electronic Fuel Injection (EFI)

Optional Engine 1:

4.3L OHV V6 (RPO L35 - Vortec)

🔧 Transmission

Standard Transmission:

5-speed Manual

Optional Transmission:

4-speed Automatic (4L60-E)

Transmission Features:

Overdrive gear on automatic, electronic controls for 4L60-E, various gear ratios dependent on engine and drivetrain configuration.

📐 Dimensions

Wheelbase:

Standard: 108.3 inches; Extended Cab: 118.8 inches

Overall Length:

Varies by cab and bed configuration (e.g., Regular Cab Long Bed approx. 208.1 inches)

Curb Weight:

Starts around 3,000 lbs and increases with engine and drivetrain options.

Bed Lengths:

Short Bed: 73.9 inches; Long Bed: 97.9 inches

🛡️ Safety Features

NHTSA Driver Side Frontal Impact:

4-star (for models equipped with airbags)

NHTSA Passenger Side Frontal Impact:

4-star (for models equipped with airbags)

Active Safety Features:

Available Anti-lock Braking System (ABS) for rear wheels only on most models.

Passive Safety Features:

Driver-side airbag, three-point seatbelts, reinforced passenger cage.

💡 Technology Features

Infotainment Features:

Factory-installed AM/FM stereo with cassette player. Optional CD player. Basic analog gauges and warning lights.

Driver Assistance Features:

Limited by era. Primarily focused on active safety like ABS where equipped, and passive safety features.

Connectivity Features:

No modern connectivity features like Bluetooth or USB. Antenna for radio reception.

🔧 Maintenance

Oil Change Interval:

Every 3,000 to 7,500 miles depending on oil type and driving conditions (refer to manual for exact specification based on oil used).

Engine Coolant Flush:

Every 30,000 miles or 2 years (using recommended coolant).

Transmission Fluid Change:

Every 30,000 to 50,000 miles depending on transmission type and driving conditions.

Engine Oil Viscosity:

SAE 5W-30 for most conditions (check manual for extreme temperature variations).

Engine Coolant Type:

Ethylene Glycol based coolant (e.g., Dex-Cool compatible if applicable, though typically orange for this era, consult manual).

Automatic Transmission Fluid Type:

Dexron-III (or equivalent)

Brake Fluid Type:

DOT 3

Common Issues Engine:

Intake manifold gasket leaks (4.3L V6), oil pressure sensor issues, exhaust manifold leaks.

Common Issues Suspension:

Ball joint wear, sway bar link noise, front end alignment issues.

Common Issues Electrical:

HVAC blower motor resistor failure, instrument cluster problems, power window regulator failures.

Common Issues Drivetrain:

U-joint wear on driveshaft, clutch wear on manual transmissions.

📚 Vehicle History

Brand Heritage:

Chevrolet has a long history of producing reliable trucks, dating back to the Task Force and C/K series pickups. The S10 line continued this tradition as a compact and capable option.

Model Evolution:

The 1996 model represents the second generation of the S10 (introduced in 1994), featuring a more aerodynamic design and updated interior compared to the first generation. This generation offered improved styling and a wider range of powertrain and option packages.

Production Period:

1994-2004 (for this generation)

Manufacturing Locations:

United States (e.g., St. Louis, Missouri; Shreveport, Louisiana)

🏆 Awards & Recognition

Recognitions:

Often praised for its compact size and maneuverability, and value for money. Specific awards may vary by publication and year.