Land Rover Discovery 1996 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery Year: 1996 Codes Chassis Code: LT Generation Discovery Generation: Series I (Pre-facelift and Facelift) 👋 Introduction Market Position Vehicle Segment: Mid-size...

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Taper: Car

Distributeur:

UGS: 369944

Mots clés: 1996 Car Cars Discovery Land Rover

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Land Rover

Model:

Discovery

Year:

Codes

Chassis Code:

Generation

Discovery Generation:

Series I (Pre-facelift and Facelift)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size to large luxury SUV / Off-road vehicle.

Target Audience:

Families, outdoor enthusiasts, off-road adventurers seeking capability and versatility.

Competitive Analysis

Key Competitors:

Jeep Grand Cherokee, Toyota Land Cruiser (80 Series), Mitsubishi Pajero (Gen II), Ford Explorer.

Key Features

Off Road Capability:

Permanent four-wheel drive, robust chassis, significant suspension travel, optional locking differentials.

Body On Frame Construction:

Durable and proven construction for off-road resilience and towing capacity.

Spacious Interior:

Accommodating up to seven occupants with flexible seating arrangements.

📋 Manual Details

Coverage Areas

Manual Coverage Overview:

Comprehensive repair and maintenance for 1996 Land Rover Discovery.

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Printed Book / Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine And Cooling:

Engine disassembly, assembly, diagnostics, cooling system, lubrication system, fuel injection, ignition system.

Transmission And Drivetrain:

Manual and automatic transmission overhaul, transfer case, differentials, driveshafts, CV joints.

Suspension And Steering:

Coil spring and optional air suspension systems, anti-roll bars, steering rack, power steering system.

Brakes And Wheels:

Hydraulic brake system, ABS, parking brake, wheel hub assemblies, brake rotor and pad replacement.

Electrical And Lighting:

Wiring diagrams, charging system, starting system, lighting, instrumentation, body electricals, ECU diagnostics.

Body And Chassis:

Body panel removal and installation, interior trim, glass replacement, chassis lubrication, rust prevention.

HVAC And Emissions:

Heating, ventilation, air conditioning (HVAC) system, emissions control system.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection.

Troubleshooting And Diagnostics:

Systematic diagnostic procedures for common and uncommon faults, error code interpretation.

Component Removal And Installation:

Detailed steps for removing and refitting all major mechanical and electrical components.

Overhaul And Rebuild:

Complete overhaul procedures for engines, transmissions, and differentials.

Specifications And Tolerances:

Torque values, clearances, fluid capacities, and critical measurement specifications.

Technical Depth

Depth Of Information:

Expert-level detail suitable for professional mechanics and experienced DIY enthusiasts.

Diagnostic Tools:

Guidance on using specialized diagnostic equipment and interpreting results.

Wiring Diagrams:

Full-color, detailed electrical wiring diagrams for all vehicle systems.

📊 Manual Specifications

File Format

Digital Format Features:

Searchable text, hyperlinked sections, printable pages.

Print Quality

Printed Format Quality:

High-resolution scans of original factory documents, clear diagrams and text.

Binding Type

Printed Binding:

Durable comb binding or perfect binding for lay-flat usability.

Paper Type

Printed Paper Quality:

Heavyweight, glossy paper stock to withstand shop use.

⚙️ Engine Specifications

Primary Engine

Engine Code Petrol 1:

3.9L V8 (Rover V8)

Engine Displacement Petrol 1:

3947 cc

Engine Type Petrol 1:

OHV V8

Horsepower Petrol 1:

Approx. 182 hp @ 4750 rpm

Torque Petrol 1:

Approx. 236 lb-ft @ 3250 rpm

Engine Code Diesel 1:

2.5L Turbocharged Diesel (VM Motori)

Engine Displacement Diesel 1:

2499 cc

Engine Type Diesel 1:

SOHC Inline-4 Turbocharged Diesel

Horsepower Diesel 1:

Approx. 111 hp @ 4200 rpm

Torque Diesel 1:

Approx. 195 lb-ft @ 1800 rpm

Fuel System

Fuel System Petrol:

Electronic Fuel Injection (Bosch or Lucas)

Fuel System Diesel:

Indirect Injection (Rotary or In-line Injection Pump)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual (LT77 or R380)

Optional

Optional Transmission:

4-speed Automatic (ZF 4HP22 EH)

Features

Drivetrain:

Permanent 4WD with center differential (lockable option).

Transfer Case:

2-speed, high/low range transfer box.

📐 Dimensions

Exterior

Wheelbase:

108 inches (2743 mm)

Length:

177.7 inches (4513 mm)

Width:

70.8 inches (1798 mm)

Height:

73.5 inches (1867 mm)

Weights

Curb Weight:

Approx. 4400 - 4700 lbs (2000 - 2130 kg)

Towing Capacity:

Up to 7700 lbs (3500 kg)

🛡️ Safety Features

Ratings

NHTSA Crash Test Rating:

Not extensively tested by NHTSA for this era, but generally considered robust.

Active Features

Anti-lock Braking System (ABS) standard on most models.

Traction Control:

Optional, often linked with specific trim levels or V8 models.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seat Belts:

Three-point seat belts with pretensioners in the front, three-point belts in rear.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player, with optional amplifier and speaker upgrades.

Navigation:

Very limited or non-existent factory navigation systems for this era. Aftermarket installations are common.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Connectivity Features:

Basic connectivity for auxiliary devices (e.g., tape adapter for MP3 players) if equipped with cassette player.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 5,000 miles or 6 months (depending on oil type and driving conditions).

Transmission Fluid Change:

Automatic: 30,000 - 60,000 miles. Manual: Check and top-up as needed, overhaul recommended at higher mileage.

Spark Plug Replacement:

Every 30,000 miles for V8 (platinum recommended).

Coolant Flush Interval:

Every 2 years or 30,000 miles.

Fluid Specifications

Engine Oil Petrol:

SAE 15W-40 or 10W-40 (check manual for specific API rating).

Engine Oil Diesel:

SAE 15W-40 or 10W-40 Diesel Engine Oil (API CG-4 or equivalent).

Transmission Fluid Auto:

Dexron IIE or Dexron III Automatic Transmission Fluid.

Transmission Fluid Manual:

API GL-4 or GL-5 Gear Oil (e.g., Castrol EPX 80W-90).

Coolant:

Ethylene Glycol based coolant (e.g., Rover Anti-freeze/Anti-boil).

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Diesel Engine Common Faults:

Head gasket failure, injector pump issues, turbocharger wear, glow plug problems.

V8 Engine Common Faults:

Oil leaks (rocker covers, crank seals), head gasket leaks, distributor issues, camshaft wear.

Air Suspension Common Faults:

Air spring leaks, compressor failure, height sensor issues, valve block leaks.

Rust And Corrosion:

Chassis rust, particularly around outriggers and suspension mounts; corrosion on body panels and fuel lines.

Electrical Gremlins:

Wiring harness issues, faulty switches, water ingress into ECUs and modules, battery drain.

📚 Vehicle History

Brand Heritage

Land Rover Legacy:

British brand with a long history of producing rugged, capable off-road vehicles, starting with the Series I Land Rover.

Model Evolution

Discovery Series I Introduction:

Launched in 1989 as a more affordable, family-oriented alternative to the Range Rover Classic.

1996 Model Year Updates:

Likely represents the facelifted Series I, introducing revised interior and exterior styling, and potentially updated engine options.

Production

Manufacturing Location:

Solihull, West Midlands, England.

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently praised for its off-road prowess and ability to tackle challenging terrain.

Towing Capability Recognition:

Recognized for its strong towing capabilities, making it suitable for recreational use.