Market Position:
Targeted at DIY enthusiasts and independent repair shops seeking detailed, factory-authorized repair information for the 1996 Mercedes-Benz C220 (W202 chassis).
Competitive Analysis:
This officially licensed software manual provides a significant advantage over generic repair guides by offering Mercedes-Benz specific data, diagrams, and procedures, ensuring accuracy and adherence to manufacturer standards.
Key Features:
Official licensing, comprehensive system coverage, detailed diagnostic flowcharts, high-quality diagrams and illustrations, searchable text for quick information retrieval.
Coverage Areas:
Complete Service and Repair
Page Count:
Estimated 1000+ pages (typical for comprehensive dealership-level manuals)
Manual Type:
Service and Repair Manual Software
Manual Source:
Officially Licensed Mercedes-Benz Documentation
Format:
Software (likely PDF or proprietary executable)
Systems Covered:
Engine mechanical, Engine electrical, Fuel system, Cooling system, Exhaust system, Drivetrain, Transmission (manual and automatic), Clutch, Driveshafts, Axles, Suspension (front and rear), Steering system, Brakes (hydraulic and ABS), Wheels and tires, Body and chassis, Interior trim, HVAC system, Electrical system (wiring diagrams, components), Lighting, Body control modules, SRS (Airbag) system
Electrical Diagrams:
Includes detailed wiring diagrams for all major systems, crucial for electrical diagnostics.
Diagnostics Tools:
Information regarding the use of factory diagnostic tools (e.g., STAR DIAGNOSTIC system, though more basic OBD-II tools might be mentioned for emissions).
Emission Control System:
Information on catalytic converter, secondary air injection (if equipped), and EGR valve functionality and maintenance.
Procedures Included:
Routine maintenance (oil changes, filter replacements, tune-ups), Scheduled maintenance intervals, Troubleshooting and diagnostics, Component removal and installation, Engine repair (cylinder head, pistons, crankshaft), Transmission repair, Brake system servicing and repair, Suspension and steering alignment, Electrical system diagnostics and repair, HVAC system repair, Body panel repair and alignment, SRS system diagnostics, Emission control system servicing
Troubleshooting Guides:
Systematic diagnostic flowcharts and troubleshooting trees for common and complex issues.
Body And Trim Removal:
Detailed instructions for interior and exterior trim panel removal and reinstallation.
Technical Depth:
Comprehensive (dealership-level detail, including specifications, tolerances, diagnostic procedures, and torque values)
File Format:
Likely searchable PDF or proprietary executable; optimized for digital access
Print Quality:
N/A (Software-based)
Binding Type:
N/A (Software-based)
Paper Type:
N/A (Software-based)
Completeness:
Official, factory-level documentation covering all aspects of maintenance, repair, and troubleshooting.
Searchability:
Software format allows for full-text searching of keywords and technical terms.
Engine Displacement:
2.2 Liters (2199 cc)
Engine Configuration:
Inline 4-cylinder
Valvetrain:
DOHC, 16 valves
Horsepower:
Approx. 148 hp @ 5500 rpm
Torque:
Approx. 150 lb-ft @ 4000 rpm
Compression Ratio:
Approx. 10.0:1
Fuel Injection:
Electronic Fuel Injection (EFI), Bosch Motronic M 3.1 or similar
Fuel Type:
Unleaded Gasoline (91 octane recommended)
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug
Engine Control Unit:
Mercedes-Benz Electronic Engine Control (EEC)
Lambda Sensor:
Oxygen Sensor (O2 sensor) diagnostics and replacement procedures covered.
Coolant Type:
Mercedes-Benz Specification 325.0 (Ethylene Glycol based, typically blue or green)
Oil Type:
MB 229.1 specification (e.g., 5W-40 or 10W-40 synthetic or semi-synthetic)
Oil Capacity:
Approx. 5.5 liters (with filter)
Bore X Stroke:
89.9 mm x 86.6 mm
Transmission Type:
5-speed Manual Transmission (Getrag)
Transmission Type:
4-speed Automatic Transmission (722.4 series)
Automatic Features:
Electronic control, Comfort and Sport modes.
Manual Transmission Fluid Type:
MB 235.10 (or equivalent GL-4 rated gear oil, e.g., Pentosin MTF 75W-85)
Automatic Transmission Fluid Type:
MB 236.1 (Dexron II E) or MB 236.14 (for later spec, though 236.1 is most common for 1996)
Length:
Approx. 4488 mm (176.7 in)
Width:
Approx. 1720 mm (67.7 in)
Height:
Approx. 1390 mm (54.7 in)
Wheelbase:
Approx. 2717 mm (107.0 in)
Front Overhang:
Approx. 820 mm (32.3 in)
Rear Overhang:
Approx. 900 mm (35.4 in)
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs) depending on transmission and options
Safety Ratings:
Generally good for its era, with a robust chassis. Specific NHTSA/IIHS ratings for 1996 may be limited.
Active Features:
Anti-lock Braking System (ABS), Traction Control System (ASR) often optional.
Passive Features:
Driver and front passenger airbags, Crumple zones, Side impact protection beams.
Infotainment Features:
Factory-installed AM/FM stereo with cassette player, optional CD changer, basic climate control or optional automatic climate control (Thermatic).
Driver Assistance Features:
ABS, optional ASR (Acceleration Slip Regulation).
Connectivity Features:
Minimal by modern standards. May include provisions for a dealer-installed car phone.
Oil Change Interval:
Every 10,000-15,000 km (6,000-10,000 miles) or 12 months, whichever comes first, using appropriate MB specification oil.
Air Filter Replacement:
Every 30,000-40,000 km (20,000-25,000 miles)
Cabin Filter Replacement:
Every 20,000-30,000 km (12,000-20,000 miles) or annually
Spark Plug Replacement:
Around 60,000-100,000 km (40,000-60,000 miles) depending on spark plug type (standard vs. long-life).
Brake Fluid Flush:
Every 2 years
Coolant Replacement Interval:
Every 40,000 km (25,000 miles) or 2 years
Power Steering Fluid Type:
MB 236.3 specification (e.g., Pentosin CHF 11S or equivalent)
Coolant Capacity:
Approx. 8.0 liters
Washer Fluid Type:
Use of appropriate automotive windshield washer fluid, often with de-icing properties in colder climates.
Known Issues:
Cracked dashboard (heat exposure), MAF sensor issues, rear axle mounting bracket failures, ABS sensor failures, rust on wheel arches and sills, vacuum line leaks, head gasket leaks (less common on M111).
Vacuum System Leaks:
Common cause of idle issues and performance problems due to aged rubber hoses.
Brand Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury, dating back to the invention of the automobile.
Model Evolution:
The W202 C-Class, introduced in 1993, represented Mercedes-Benz's entry into the compact executive car segment, offering a more accessible yet premium option than its larger siblings. The 1996 model year falls into the early production phase of the W202, characterized by its refined styling and focus on build quality.
Production Years:
1993-2000 (W202 chassis)
Production Locations:
Various Mercedes-Benz plants, notably Sindelfingen, Germany.
