Vehicle Segment:
Performance-oriented snowmobile, often used for trail riding and occasional mountain exploration.
Target Audience:
Enthusiasts seeking a capable and sporty snowmobile for recreational use.
Competitors Era:
Competed against models from Ski-Doo, Yamaha, and Arctic Cat offering similar engine displacements and performance levels.
Performance Focus:
Emphasis on the 700cc twin-cylinder engine for a balance of power and handling.
Handling Design:
The 'XC' designation often implied a chassis and suspension tuned for a more dynamic and sporty ride.
General Coverage:
Complete factory service repair
Specific Systems Covered:
Engine, drivetrain, suspension, steering, brakes, electrical system, chassis, bodywork, fuel system, cooling system, exhaust system, and troubleshooting
Estimated Pages:
Hundreds of pages (exact count not specified, but indicative of comprehensive coverage)
Type:
Workshop Service Repair Manual
Format:
Downloadable (likely PDF or similar digital format)
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of engine components including cylinders, pistons, connecting rods, crankshaft, cylinder head, valves, camshafts, and lubrication system.
Fuel System:
Carburetor adjustment and overhaul, fuel pump operation, fuel lines, fuel tank maintenance, and fuel filter replacement.
Cooling System Coverage:
Radiator service, coolant specifications, water pump inspection and replacement, thermostat operation, and cooling fan system.
Ignition System:
Ignition timing, spark plug specifications, coil testing, CDI unit troubleshooting, and stator/rotor inspection.
Lighting And Accessories:
Headlight, taillight, brake light, and instrument panel illumination repair, starter system, battery maintenance, and accessory wiring.
Drive System:
Clutch adjustment and replacement, drive belt inspection and replacement, chain drive maintenance (if applicable), and gearbox lubrication.
Front Suspension:
Shock absorber inspection and replacement, ski alignment, spindle maintenance, and handlebar steering linkage.
Rear Suspension:
Track system inspection, slider maintenance, rear shock absorber servicing, and suspension linkage adjustment.
Steering System:
Handlebar assembly, steering post, tie rod ends, and ski spindle lubrication and adjustment.
Brake System:
Brake lever operation, caliper inspection, brake pad replacement, brake fluid specifications and bleeding procedures, and brake line maintenance.
Chassis Maintenance:
Frame inspection for damage, running board maintenance, and general chassis lubrication points.
Bodywork Repair:
Body panel removal and installation, seat assembly, windshield, and fairing repair or replacement.
Preventative Maintenance:
Regular service checks, lubrication points, component wear inspection, and fluid level checks.
Troubleshooting:
Diagnostic charts for common issues, symptom-based fault finding, and corrective action procedures.
Repair Procedures:
Step-by-step instructions for component replacement, adjustment, and overhaul.
Disassembly Reassembly:
Comprehensive instructions for taking apart and putting back together all major vehicle systems.
Depth Of Information:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Capabilities:
Includes electrical schematics, component testing procedures, and troubleshooting guides for electrical and mechanical faults.
Digital Format Details:
Likely a searchable PDF document allowing for easy navigation and printing of specific sections.
Printability:
Designed for printing, with content organized for clear reproduction of diagrams and text.
Physical Binding:
Not applicable for download format, but a printed version would typically be spiral-bound or saddle-stitched for lay-flat use.
Physical Paper Type:
Not applicable for download format, but factory manuals often use durable, matte-finish paper to reduce glare.
Engine Type:
Liquid-cooled, 2-stroke, twin-cylinder
Displacement:
698cc (approximate, based on typical 700cc class engines)
Bore X Stroke:
Specifics would be detailed in the manual, but typical for this era might be around 80mm x 68mm.
Carburetion:
Twin Mikuni carburetors (likely 38mm or 40mm, specific model to be confirmed in manual).
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication:
Premix or Autolube (automatic oil injection system, specific type to be confirmed in manual).
Horsepower:
Estimated 105-115 HP (typical for 700cc two-stroke engines of this era, exact figure in manual).
Torque:
Specific torque figures would be detailed in the manual.
Fuel Type:
Unleaded gasoline (octane rating specified in manual, likely 87 or 89 octane).
Fuel Capacity:
Likely 10-12 gallons (specific tank size in manual).
Clutch Inspection:
Regular inspection of drive and driven clutches for belt wear, sheave condition, and roller wear (e.g., every 500 miles or annually).
Spark Plug Replacement:
Recommended replacement at specific mileage or hours, or based on inspection of fouling (e.g., annually or every 1000 miles).
Drive Belt Replacement:
Recommended replacement based on mileage or visible wear and tear to prevent failure (e.g., every 2000-3000 miles).
Lubrication:
Regular greasing of suspension pivot points, steering components, and track sliders as per the manual's schedule.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (specific type confirmed in manual).
2-Stroke Oil:
High-quality, low-ash synthetic or semi-synthetic 2-stroke oil formulated for snowmobiles (Polaris brand or equivalent meeting specifications).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water (specific type and mixture ratio in manual).
Clutch Slippage:
Can occur due to worn clutches, incorrect belt tension, or a worn drive belt.
Overheating:
May be caused by low coolant, faulty thermostat, blocked radiator fins, or a malfunctioning water pump.
Carburetor Fouling:
Can lead to rough idling, poor throttle response, or engine misfires, often due to fuel quality or improper mixture.
Suspension Wear:
Wear in bushings, bearings, and shock absorbers can affect handling and ride comfort.
