1997-1999 Aprilia Pegaso 650 Service Repair Manual ( Free Preview )

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

19 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 142334

Mots clés: 1997 1998 1999 Aprilia Motorcycle Motorcycles Pegaso 650 Pegaso Models

Variantes de produits

Description

This factory service manual covers the Aprilia Pegaso 650 motorcycle produced between 1997 and 1999. As an adventure touring and dual-sport motorcycle, the Pegaso 650 was designed for riders seeking versatility for both on-road and light off-road excursions. Powered by a 652 cc single-cylinder, liquid-cooled engine, it offers a blend of performance and usability, making it a capable companion for various riding conditions. Its Italian heritage and stylish design contribute to its appeal within the competitive mid-size dual-sport market. This comprehensive manual is designed to assist do-it-yourself owners and experienced mechanics in maintaining and repairing the Aprilia Pegaso 650. It provides detailed information across numerous systems, including engine overhaul, fuel and cooling systems, electrical components, and chassis parts such as suspension and brakes. The manual includes step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and technical specifications, all supported by hundreds of illustrations to ensure clarity and accuracy. With this resource, users can effectively perform maintenance tasks, diagnose issues, and complete repairs, thereby preserving the optimal performance and longevity of their motorcycle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Model Variant:

Factory Service Manual

Production Years Covered:

1997, 1998, 1999

Codes

Chassis Code Indication:

Likely refers to specific chassis designations within the 1997-1999 range, though not explicitly stated as a code.

👋 Introduction

Market Position

Segment:

Adventure Touring / Dual-Sport Motorcycle.

Target User:

Motorcyclists seeking versatility for on-road and light off-road use.

Competitive Analysis

Key Competitors Era:

BMW F650 Funduro, Kawasaki KLR650, Honda Transalp (or similar displacement dual-sport bikes of the era).

Key Features

Manual Value Proposition:

Provides comprehensive, factory-level technical information essential for maintaining and repairing the motorcycle, saving on dealership service costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for the Aprilia Pegaso 650 motorcycle.

Secondary Coverage:

Includes general information, setup, engine, fuel, cooling, electrical, and chassis systems.

Page Count

Total Pages:

Manual Type

Type:

Official Factory Service Manual

Intended Audience:

Do-it-yourself owners and experienced mechanics.

Language

Language:

English (implied by product description)

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, and component specifications.

Fuel Supply System:

Carburetor systems, fuel pump, fuel lines, and related components.

Cooling System:

Radiator, coolant flow, thermostat, water pump, and associated plumbing.

Electrical System:

Wiring diagrams, ignition system, lighting, battery, charging system, starter motor, and controls.

Chassis Parts:

Frame, suspension (front and rear), wheels, brakes, steering, and bodywork.

General Information:

Vehicle identification, safety precautions, torque specifications, general maintenance philosophy.

Service And Setting Up:

Initial setup procedures, routine maintenance checks, and adjustments.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment.

Repair:

Step-by-step instructions for disassembly, repair, and reassembly of all major components.

Troubleshooting:

Diagnostic procedures for identifying and resolving common and uncommon issues.

Component Replacement:

Detailed guides for replacing wear items and malfunctioning parts.

Technical Depth

Depth:

Complete rebuild procedures, including detailed torque specifications, clearances, and assembly sequences.

Illustrations:

Hundreds of photos and illustrations to guide repair procedures.

📊 Manual Specifications

File Format

Readability:

Optimized for digital viewing and printing.

Print Quality

Printability:

Printable without any restriction, allowing users to print entire manual or specific pages.

Binding Type

Digital Binding:

N/A (Digital PDF format)

Paper Type

Digital Paper Type:

N/A (Digital PDF format)

Compatibility

Operating Systems:

Compatible with all versions of Windows & Mac.

Requirements

Software Requirement:

Adobe PDF Reader.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke.

Displacement:

652 cc (Cubic Centimeters).

Bore X Stroke:

Typically around 100 mm x 82.6 mm (Exact figures to be confirmed within the manual).

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves.

Cooling Method:

Liquid-cooled.

Performance

Horsepower Approx:

Around 48-50 HP at the crankshaft (Exact figures to be confirmed within the manual).

Torque Approx:

Around 58-60 Nm at the crankshaft (Exact figures to be confirmed within the manual).

Fuel System

Fuel Delivery:

Carburetor(s) (likely a single Mikuni or similar).

Fuel Type:

Unleaded gasoline.

Fuel Tank Capacity:

Approximately 16-18 liters (Exact figures to be confirmed within the manual).

🔧 Transmission

Standard

Transmission Type:

5-speed manual.

Optional

Transmission Options:

None stated, standard 5-speed.

Features

Final Drive:

Chain drive.

Clutch Type:

Wet, multi-plate.

📐 Dimensions

Exterior

Length:

Specific dimensions to be found in manual, but generally typical for a 650cc adventure bike.

Width:

Specific dimensions to be found in manual.

Height:

Specific dimensions to be found in manual.

Weights

Dry Weight:

Around 170-180 kg (Exact figures to be confirmed within the manual).

Wet Weight:

Estimated around 190-200 kg (Exact figures to be confirmed within the manual).

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycles are not subject to standardized crash testing like cars).

Active Features

Brakes Front:

Disc brake(s), typically dual discs for this model range (Specific caliper type and disc diameter in manual).

Brakes Rear:

Disc brake (Specific caliper type and disc diameter in manual).

Passive Features

Lighting:

Halogen headlight, taillight, turn signals, and brake lights.

💡 Technology Features

Infotainment

Dash Features:

Analog speedometer, tachometer, fuel gauge, indicator lights (ABS not standard on this era).

Driver Assistance

ABS Availability:

ABS was not a standard or common option for the 1997-1999 Pegaso 650.

Connectivity

Connectivity Features:

N/A (No modern connectivity features like Bluetooth or USB).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 km or annually (Exact interval to be confirmed in manual).

Chain Maintenance Interval:

Regular cleaning and lubrication recommended every 500-1,000 km or after riding in wet/dirty conditions.

Major Service Interval:

Often around 10,000-15,000 km, involving valve checks, etc. (Specific intervals detailed in manual).

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ or ACEA A2/A3, Viscosity SAE 10W-40 or 15W-50 (Specific Aprilia recommendations to be confirmed in manual).

Coolant Type:

Ethylene glycol-based antifreeze coolant (e.g., Motul Motocool, Castrol Radicool SF) mixed with distilled water (50/50 ratio). (Specific Aprilia spec in manual).

Brake Fluid Type:

DOT 4 (Specific Aprilia recommendations to be confirmed in manual).

Known Issues

Common Wear Items:

Clutch plates, fork seals, wheel bearings, rear shock absorber (especially if not regularly maintained).

Electrical Concerns:

Occasional issues with rectifier, stator, or wiring harness connections due to age and vibration (Manual will provide diagnostic procedures).

Fuel System Issues:

Carburetor clogging if fuel is left in for extended periods, or due to poor fuel quality. (Manual provides cleaning and tuning guides).

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian manufacturer with a strong history in motorcycle racing and performance bikes.

Model Evolution

Generation Context:

The Pegaso 650 was Aprilia's entry into the popular mid-size dual-sport/adventure market, known for its Italian styling and performance orientation.

Production

Manufacturing Location:

Italy.

🏆 Awards & Recognition

Recognitions

Market Reputation:

Generally well-regarded as a capable and stylish mid-displacement adventure bike, offering a good balance of performance and usability.