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1997-1999 Daihatsu Terios J100 Workshop Service Repair Manual

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The 1997-1999 Daihatsu Terios J100 represents a capable compact SUV, recognized for its versatility and robust engineering. Designed to excel in both urban environments and light off-road conditions, this model...
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1997-1999 Daihatsu Terios J100 Workshop Service Repair Manual
The 1997-1999 Daihatsu Terios J100 represents a capable compact SUV, recognized for its versatility and robust engineering. Designed to excel in both urban environments and light off-road conditions, this model offers a practical solution for individuals seeking a reliable vehicle with a compact footprint. Its body-on-frame construction and available four-wheel-drive system contribute to its off-road prowess, distinguishing it from many contemporaries. The Terios is a testament to a heritage of producing durable and economical vehicles, making it a sensible choice for those who value functionality and dependability. This comprehensive workshop service repair manual provides extensive guidance for the maintenance and repair of your 1997-1999 Daihatsu Terios J100. It covers all essential aspects of the vehicle, including detailed procedures for engine overhaul, transmission service, drivetrain, suspension, steering, brakes, and the electrical system. The manual includes step-by-step repair instructions, diagnostic procedures, and routine maintenance schedules, ensuring that owners and technicians have the necessary information to keep the vehicle in optimal condition. With its detailed illustrations and clear explanations, this manual serves as an indispensable resource for anyone responsible for the upkeep of this model.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100
Model Years Covered:
1997-1999
Product Name:
1997-1999 Daihatsu Terios J100 Workshop Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Kei SUV
Target Audience:
Individuals seeking a reliable, compact, and capable off-road vehicle
Competitive Analysis
Competitors 1997-1999:
Suzuki Vitara, Toyota RAV4 (first generation), Mitsubishi Pajero Mini
Key Features
Off Road Capability:
Body-on-frame construction, available 4WD system
Compact Size:
Maneuverable in urban environments and off-road trails
Versatility:
Suitable for daily commuting and light off-roading
Manual Value Proposition
Cost Effectiveness:
Inexpensive way to maintain and repair the vehicle
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Additional Coverage:
Comprehensive Workshop Service
Page Count
Estimated Pages:
High (specific count not provided, but described as '100 percent complete and intact' with 'hundreds of photos and illustrations')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Platform Compatibility:
All PC-based Windows Operating Systems and Mac
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnosis, and repair procedures
Transmission:
Service, repair, and adjustment for both manual and automatic transmissions
Drivetrain:
Front-wheel drive, four-wheel drive system (transfer case, differentials, driveshafts)
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering column, linkage, components
Brakes:
Hydraulic system, disc/drum brake components, ABS (if equipped), parking brake
Electrical System:
Wiring diagrams, charging system, starting system, ignition system, lighting, accessories
Fuel System:
Fuel delivery, injection system, fuel tank, fuel pump
Cooling System:
Radiator, thermostat, water pump, cooling fan, hoses
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components
HVAC:
Heating, ventilation, and air conditioning system components and service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, common problems and solutions, symptom-based troubleshooting charts
Repair:
Detailed step-by-step instructions for component replacement and repair
Disassembly Assembly:
Complete vehicle disassembly and reassembly guidance
Adjustments:
Engine tuning, brake adjustments, clutch adjustments, suspension alignment
Diagnostics:
Electrical system diagnostics, engine performance diagnostics
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds
User Level:
Suitable for DIY enthusiasts and experienced professional mechanics
Documentation Style:
Detailed illustrations, diagrams, and step-by-step instructions
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable within the PDF
Print Quality
Resolution:
Assumed high quality for readability of illustrations and text
Binding Type
Type:
Digital download (PDF)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
EF-DE, EF-JM (specific to J100 generation, may vary slightly)
Engine Type:
Inline 3-cylinder, naturally aspirated or turbocharged (depending on market/variant)
Displacement:
Approximately 659 cc (Kei car regulations in Japan) or 1.3L (larger variants)
Performance
Horsepower Typical:
Around 50-70 hp (naturally aspirated), potentially higher for turbocharged versions
Torque Typical:
Approximately 58-70 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
3-speed automatic transmission
Features
Drivetrain Options:
2WD (rear-wheel drive) and 4WD (part-time selectable 4WD with low range) available
📐 Dimensions
Exterior
Length:
Approx. 3,395-3,675 mm (depending on variant and market)
Width:
Approx. 1,475-1,580 mm (depending on variant and market, Kei car regulations may apply)
Height:
Approx. 1,630-1,660 mm
Weights
Curb Weight:
Approx. 800-950 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Limited availability of specific ratings for this model year/region. Early SUVs often had less stringent testing protocols.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) may be available on higher trims
Passive Features
Airbags:
Driver-side airbag typically standard, passenger airbag optional or unavailable on base models.
Seatbelts:
Standard seatbelt systems, potential for pretensioners depending on market
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Generally not available on this generation; a manual transmission further limits this.
Connectivity
Auxiliary Input:
Not typically available; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, consult manual for specific recommendation.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Timing Belt Replacement:
Crucial for EF-series engines; typically every 60,000 miles (96,000 km) or 4-5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended. Consult manual for exact viscosity and capacity.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific type and capacity.
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent. Consult manual for exact specification and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Timing Belt Wear:
Critical maintenance item; inspect and replace proactively to avoid catastrophic engine failure.
Rust Corrosion:
As with many vehicles of this era, particularly those used in areas with road salt, rust and corrosion on the chassis and body panels can be a concern.
Suspension Wear:
Bushings and ball joints can wear over time, leading to noise and handling issues.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and crankshaft seals can develop leaks.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, particularly known for its Kei cars in Japan.
Model Evolution
Terios Introduction:
The Daihatsu Terios (J100) was first introduced in 1997 as a compact SUV, designed to offer practicality and off-road capability in a small package.
J100 Design:
The J100 generation featured a distinctive boxy design, short wheelbase, and ladder frame chassis, emphasizing its rugged utility.
Production
Production Period:
1997-2006 (First Generation)
Manufacturing Locations:
Primarily Japan, with production and assembly in other regions under various badges (e.g., Toyota Cami).
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