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DAEWOO KORAndO 1997-2000 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation: Second Generation (C200) Codes Production Code: C200 👋 Introduction Market Position Segment: Compact SUV / Off-roader Target Audience: DIY mechanics, owners...
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DAEWOO KORAndO 1997-2000 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]DAEWOO KORAndO 1997-2000 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]DAEWOO KORAndO 1997-2000 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]DAEWOO KORAndO 1997-2000 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation:
Second Generation (C200)
Codes
Production Code:
C200
👋 Introduction
Market Position
Segment:
Compact SUV / Off-roader
Target Audience:
DIY mechanics, owners seeking to perform maintenance and repairs, workshops.
Competitive Analysis
Competitors Era:
Jeep Cherokee (XJ), Isuzu Rodeo, Toyota 4Runner, Mitsubishi Pajero (Montero Sport).
Key Features
Vehicle Strengths:
Rugged construction, capable off-road performance, competitive pricing compared to established Japanese and American rivals.
Manual Value Proposition:
Provides comprehensive, detailed information essential for maintaining and repairing the Daewoo Korando, enabling cost-effective DIY solutions and informed workshop visits.
📋 Manual Details
Coverage Areas
Service Scope:
Comprehensive repair and service procedures for all major vehicle systems.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (cylinder head, block, pistons, crankshaft, camshaft), lubrication system, cooling system, fuel system (injection, pump, lines), exhaust system, ignition system, engine management system (ECU, sensors).
Transmission Drivetrain:
Manual transmission, automatic transmission (if applicable), transfer case, driveshafts, differentials, axles, CV joints.
Braking System:
Front and rear disc brakes, drum brakes (if applicable), ABS system, parking brake, brake fluid, hydraulic lines, master cylinder, calipers, rotors.
Suspension Steering:
Front suspension (independent, MacPherson strut), rear suspension (multi-link, leaf spring), shock absorbers, springs, control arms, steering rack, power steering system, steering column.
Electrical Electronic:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), ignition system components, fuses, relays, wiring diagrams, instrument cluster, dashboard controls, infotainment system, power windows, central locking.
Body Chassis:
Body panels, doors, hood, tailgate, bumpers, interior trim, chassis frame, welding procedures, rust repair.
HVAC Climate Control:
Air conditioning system, heater core, blower motor, ventilation system, refrigerant, diagnosis and repair of climate control components.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs, belt checks), fluid level checks and top-offs, tire rotation and pressure checks.
Troubleshooting:
Diagnostic flowcharts, common symptoms and their causes, fault code interpretation (OBD-II if applicable), electrical circuit diagnosis.
Repair:
Detailed step-by-step instructions for component removal, replacement, and reassembly for all major systems. Includes engine rebuild, transmission overhaul, brake caliper replacement, suspension component upgrades, electrical component repair.
Installation:
Installation procedures for aftermarket accessories, replacement parts, and major component upgrades.
Technical Depth
Depth:
Comprehensive. Covers from basic maintenance tasks to complex engine and transmission overhauls, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Resolution:
High-resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
C20NE (for 2.0L Petrol), OM601 (for 2.0L Diesel)
Displacement Petrol:
1998 cc
Displacement Diesel:
1997 cc
Performance
Horsepower Petrol:
115 hp @ 5200 rpm (approx.)
Torque Petrol:
170 Nm @ 2600 rpm (approx.)
Horsepower Diesel:
79 hp @ 4600 rpm (approx.)
Torque Diesel:
140 Nm @ 2800 rpm (approx.)
Fuel System
Fuel Type Petrol:
Unleaded Gasoline
Fuel Injection Petrol:
Bosch Motronic Multi-point Fuel Injection (MPI)
Fuel Type Diesel:
Diesel
Fuel Injection Diesel:
Indirect Injection (IDI) with Bosch VE rotary pump
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (optional)
Features
Drivetrain:
Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes and low-range transfer case.
📐 Dimensions
Exterior
Length:
4035 mm (approx.)
Width:
1770 mm (approx.)
Height:
1660 mm (approx.)
Wheelbase
Wheelbase:
2420 mm (approx.)
Weights
Curb Weight:
1500 - 1650 kg (approx., depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available official crash test data for this specific generation and market. Manual covers safety system diagnostics.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims.
Passive Features
Airbags:
Driver and passenger airbags (depending on market and trim level).
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player, optional CD player. Manual covers basic audio system diagnostics and wiring.
Driver Assistance
ABS Operation:
Operational principles and troubleshooting of the Anti-lock Braking System.
Connectivity
Diagnostic Ports:
OBD-II compliant diagnostic port for engine management system diagnostics, typically located under the dashboard.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles or 6 months, whichever comes first. Manual provides specific intervals based on driving conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on conditions.
Spark Plug Replacement Petrol:
Every 30,000 - 60,000 miles, depending on spark plug type specified in the manual.
Timing Belt Replacement:
Critical for C20NE engine, typically around 60,000 miles. Manual details the procedure and critical torque specifications.
Fluid Specifications
Engine Oil Petrol:
API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity based on ambient temperature).
Engine Oil Diesel:
API CD/CE or higher, SAE 15W-40 (refer to manual for exact viscosity).
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water. Manual specifies capacity and type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (e.g., SAE 75W-90). Manual specifies exact type and quantity.
Transmission Fluid Automatic:
Dexron-III (or equivalent). Manual provides specific fluid type and change intervals.
Differential Fluid:
API GL-5, SAE 80W-90. Manual specifies capacities for front and rear differentials.
Known Issues
Engine Reliability Petrol:
Timing belt failure if not replaced on schedule (critical engine damage). Potential for head gasket issues under stress.
Engine Reliability Diesel:
Glow plug issues, injector pump problems, potential for head gasket leaks.
Drivetrain Durability:
Transfer case chain stretch, CV joint wear, potential for axle seal leaks.
Electrical Problems:
Corrosion on connectors, failure of interior switches, alternator and starter motor wear.
Rust Corrosion:
Common in older vehicles, particularly on chassis, wheel wells, and body panels, especially in rust-prone climates. Manual may offer guidance on inspection.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo Motors was a South Korean manufacturer, established in 1982, known for producing a range of vehicles before its acquisition by General Motors.
Model Evolution
Korando Lineage:
The Korando nameplate has a long history, originating from the Korando Jeep, a licensed replica of the Jeep CJ-7. The second generation (C200) represented a significant redesign and modernization.
Production
Production Period:
1997-2000
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
No widely recognized major awards for this specific model generation. Focus was on utility and affordability.
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