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1997-2000 Daewoo Korando Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Model Generation: First Generation (Korando Family) Model Years Covered: 1997-2000 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience:...
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1997-2000 Daewoo Korando Workshop Repair Service Manual Best
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Model Generation:
First Generation (Korando Family)
Model Years Covered:
1997-2000
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Vehicle
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance.
Competitive Analysis
Key Competitors:
Jeep Cherokee (XJ), Toyota RAV4, Honda CR-V, Nissan Pathfinder (early models), Mitsubishi Pajero/Montero.
Key Features
Vehicle Focus:
Rugged utility, off-road capability, practical design.
Manual Value Proposition:
Provides in-depth technical guidance for maintaining and repairing the vehicle, empowering owners and technicians.
📋 Manual Details
Coverage Areas
Primary Market:
Global (including North America, Europe, Asia)
Specific Variants:
All Korando models equipped with the specified engines and transmissions for the 1997-2000 model years.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, axles.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, control arms, steering gear, power steering system.
Brakes:
Front and rear brake systems (disc and drum), anti-lock braking system (ABS) if applicable, parking brake.
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, wiring diagrams, fuses and relays, body control modules.
Body Chassis:
Body panel removal and installation, interior trim, doors, windows, seats, body repair procedures, chassis frame.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnosis.
Repair Rebuild:
Step-by-step repair procedures for all major mechanical and electrical components, including full engine and transmission rebuilds.
Specifications Data:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and component overhaul.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Print Capability:
Printable pages for easy reference in a workshop environment.
Binding Type
Digital Binding:
N/A (Digital document)
Paper Type
Digital Paper Type:
N/A (Digital document)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
C20NE (Opel/Vauxhall sourced 2.0L OHC)
Engine Type Common:
Inline 4-cylinder, SOHC, Naturally Aspirated
Displacement Common:
1998 cc (2.0 Liters)
Bore X Stroke Common:
86.0 mm x 86.0 mm
Compression Ratio Common:
9.2:1
Horsepower Common:
100-115 hp (74-85 kW) @ 5000-5400 rpm (depending on market tune)
Torque Common:
150-170 Nm (110-125 lb-ft) @ 2600-3000 rpm (depending on market tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (Petrol)
Engine Variants
Diesel Option:
Yes (e.g., 2.0L Turbo Diesel - VM Motori sourced or indigenous Daewoo diesel)
Diesel Displacement:
Approx. 2.0 Liters
Diesel Horsepower:
Approx. 70-80 hp
Diesel Torque:
Approx. 150 Nm
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Layout:
Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes.
Transfer Case:
Two-speed transfer case with low-range gearing (4L05).
Gear Ratios
Manual 1St Gear:
3.74:1 (typical)
Manual Reverse:
3.53:1 (typical)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (check manual for specific part number, e.g., GM P/N 12345927 or equivalent)
Automatic Transmission Fluid:
Dexron III (check manual for specific part number, e.g., GM P/N 12378515 or equivalent)
Transfer Case Fluid:
API GL-4 SAE 80W-90 (check manual for specific part number)
📐 Dimensions
Exterior
Length:
Approx. 4035 mm (158.9 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1660 mm (65.4 in)
Wheelbase:
Approx. 2400 mm (94.5 in)
Ground Clearance:
Approx. 200 mm (7.9 in)
Weights
Curb Weight Kg:
Approx. 1500-1650 kg (depending on configuration)
Gross Vehicle Weight Rating Kg:
Approx. 2100-2250 kg
Cargo
Cargo Volume Liters:
Approx. 750 liters (rear seats up)
Cargo Volume Liters Max:
Approx. 1700 liters (rear seats folded)
Wheels Tires
Wheel Size Standard:
15-inch alloy or steel wheels
Tire Size Standard:
235/75R15
Bolt Pattern:
5 x 139.7 mm (5 x 5.5 inches)
Offset:
+30 to +35 mm (typical)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from major agencies like NHTSA or Euro NCAP for this specific model and era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models/trims.
Passive Features
Airbags:
Driver and front passenger airbags (standard on most later models within this range).
Seatbelts:
Three-point front seatbelts with pretensioners, two-point or three-point rear seatbelts.
Rollover Protection:
Reinforced body structure for enhanced rollover protection in its class.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player, optional CD player. Basic speaker system.
Instrument Cluster:
Analog gauges for speedometer, tachometer, fuel, temperature. Warning lights for various systems.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Parking Sensors:
Not available.
Connectivity
Bluetooth:
Not available.
Usb Port:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact interval).
Air Filter Replacement Interval:
Every 15,000 - 20,000 km (9,000 - 12,000 miles) or annually.
Spark Plug Replacement Interval:
Every 30,000 - 40,000 km (18,000 - 24,000 miles) for standard spark plugs.
Timing Belt Replacement Interval:
Crucial: Check manual, typically 60,000 - 90,000 km (36,000 - 54,000 miles) for interference engines like C20NE. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity Liters:
Approx. 4.5 liters (with filter)
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for exact viscosity based on ambient temperature, e.g., GM P/N 1050002 or equivalent).
Coolant Capacity Liters:
Approx. 7.5 liters
Coolant Type:
Ethylene Glycol based coolant, GM Type 1 coolant or equivalent (typically green).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Engine Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), thermostat issues, potential for head gasket failure if overheated, timing belt failure (if not replaced).
Transmission Common Problems:
Leaking seals, worn clutch components (manual), solenoid issues (automatic).
Suspension Common Problems:
Worn ball joints and tie rod ends, creaking bushings, worn shock absorbers.
Electrical Common Problems:
Corrosion on electrical connectors, alternator and starter motor issues, gauge cluster failures.
Body Common Problems:
Rust and corrosion, especially around wheel arches, sills, and chassis frame. Door lock mechanisms can be problematic.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Company (South Korea)
Group Affiliation:
Originally part of Daewoo Group, later acquired by GM.
Model Evolution
Linage:
Based on the Isuzu MU Wizard and Isuzu Amigo platforms, licensed from GM's alliance with Isuzu.
Design Origin:
Designed by Italdesign Giugiaro (original Korando). The first generation post-1996 used the Isuzu based platform.
Production
Production Period:
1997-2000 (for this specific iteration)
Manufacturing Location:
South Korea (primary)
Key Market Introduction:
Launched in the late 1990s, aiming to compete in the growing compact SUV market.
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Generally regarded as having good off-road capability for its class due to its ladder frame construction and selectable 4WD system.
Ratings
Reliability Perception:
Mixed; reliability can be good if well-maintained, but parts availability and some Daewoo-specific electrical components can be challenging.
Certifications
Emissions Standards:
Meets relevant emissions standards for its respective market (e.g., Euro 2/3 or EPA).
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