Engine Systems:
Engine mechanical, fuel system (EFI), ignition system, cooling system, lubrication system, emissions control, engine management (DME), diagnosis and troubleshooting.
Transmission Systems:
Manual transmission (Getrag 6-speed), Automatic transmission (GM 5L40-E), clutch, driveshafts, differentials, axle assemblies.
Brakes Systems:
Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid, hydraulic system, parking brake.
Suspension Steering:
Front and rear suspension components (struts, control arms, subframes), steering rack, power steering system, wheel alignment specifications.
Electrical Systems:
Battery, charging system, starter, lighting (headlights, taillights, interior), wipers, horn, power windows, power seats, central locking, fuse box diagrams, relay assignments, wiring diagrams.
Body Chassis:
Body panels, doors, hood, trunk, glass, bumpers, structural components, chassis lubrication, rust prevention.
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system, climate control module, refrigerant handling, blower motor, evaporator, condenser, cabin air filter replacement.
Interior Appointments:
Dashboard, upholstery, trim panels, seat removal and installation, airbag systems (cautionary notes).
Maintenance Procedures:
Oil and filter change, air filter replacement, spark plug replacement, coolant flush and refill, brake fluid flush, transmission fluid and filter change, differential fluid change, belt replacement, battery maintenance.
Repair Procedures:
Engine component removal/installation (e.g., alternator, starter, water pump), brake caliper overhaul, suspension component replacement, steering rack repair, HVAC component replacement, sensor replacement, wiring harness repair, body panel replacement.
Diagnostic Procedures:
On-board diagnostics (OBD-II), fault code retrieval and interpretation, using diagnostic tools (e.g., INPA, DIS), troubleshooting common drivability issues, electrical system diagnosis.
Rebuild Procedures:
Engine rebuild procedures (bore, hone, piston ring replacement, bearing replacement, valve train adjustments), transmission overhaul (where applicable).
Special Tool Requirements:
Identification and usage of specialized BMW tools for various repair and diagnostic tasks.
Depth Of Information:
Comprehensive, covering from routine maintenance to major overhaul and advanced diagnostics.
Diagnostic Capabilities:
Detailed troubleshooting flowcharts and diagnostic procedures for common and uncommon faults.
Torque Specifications:
Detailed torque specifications for all critical fasteners across various systems.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems.
Illustrations Diagrams:
Abundant step-by-step illustrations, exploded views, and diagrams to aid understanding.
Engine Code:
M52TU (Technical Update)
Engine Configuration:
Inline 6-cylinder, DOHC, 24 valves
Displacement:
2.8 liters (2793 cc) - Note: Though model is '530i', the M52TU in the US for this generation was often a 2.8L. For true 3.0L variants (e.g., M54B30), specifications would differ. This manual likely covers the 2.8L M52TU.
Horsepower Rating:
Approx. 193 hp @ 5500 rpm (for the 2.8L M52TU)
Torque Rating:
Approx. 206 lb-ft @ 3800 rpm (for the 2.8L M52TU)
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Control Unit:
Bosch Motronic DME (Digital Engine Electronics)
Oil Change Interval:
BMW Condition Based Service (CBS) or typically every 7,500 - 15,000 miles (12,000 - 24,000 km) depending on driving conditions and oil type.
Air Filter Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as indicated by CBS.
Spark Plug Replacement:
Typically every 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium-tipped plugs.
Engine Oil Specification:
SAE 0W-40 or 5W-30 synthetic oil, meeting BMW Longlife-01 (LL-01) specification.
Coolant Specification:
BMW Antifreeze/Coolant (Blue), typically a 50/50 mix with distilled water. Part Number: 83 51 9 400 334.
Transmission Fluid Manual:
SAE 75W-90 Synthetic Gear Oil (e.g., BMW Part No. 83 22 2 339 006)
Transmission Fluid Automatic:
BMW ATF LT-3 (Dexron III compatible fluid may be used as a substitute in some cases, but LT-3 is preferred). Part Number: 83 22 0 026 955.
Brake Fluid Specification:
DOT 4 Low Viscosity (LV) brake fluid. Part Number: 83 13 0 013 095.
Common Wear Items:
Coolant expansion tank and hoses (prone to cracking), VANOS (Variable Valve Timing) system seals, window regulators, mass air flow sensor (MAF), ignition coils, front control arm bushings.
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket are common sources of leaks.
Electrical Gremlins:
Water ingress into LCM (Light Control Module) can cause lighting issues; ABS/DSC module failures; fuel pump failures.
Bmw History:
BMW (Bayerische Motoren Werke AG) has a long-standing reputation for producing performance-oriented luxury vehicles with sophisticated engineering.
E39 Generation Launch:
The E39 5 Series was launched in 1995 (Europe) and 1996 (North America), replacing the E34 generation. The 530i variant became prominent with the M54 engine update.
Facelift Update:
The E39 received a significant facelift in 2000, introducing updated styling, new engine options (M54 series), and improved electronics.
Production Period:
1996-2003 (E39 generation)
Manufacturing Plants:
Dingolfing, Germany; Rosslyn, South Africa; Graz, Austria (for Touring models).
