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1997-2003 BMW R1150 R RT GS FSM Service Shop Repair Manual

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Basic Information Identification Make: BMW Model: R1150 R, R1150 RT, R1150 GS Product Name: 1997-2003 BMW R1150 R RT GS FSM Service Shop Repair Manual Introduction Market Position Market Position:...
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1997-2003 BMW R1150 R RT GS FSM Service Shop Repair Manual
Basic Information
Identification
Make: BMW
Model: R1150 R, R1150 RT, R1150 GS
Product Name: 1997-2003 BMW R1150 R RT GS FSM Service Shop Repair Manual
Introduction
Market Position
Market Position: Essential resource for owners and independent repair shops seeking to maintain and repair BMW R1150 series motorcycles.
Competitive Analysis
Competitive Analysis: Offers a higher level of detail and accuracy than generic aftermarket repair guides, being the official factory source.
Key Features
Key Features: Complete, step-by-step instructions, hundreds of photos and illustrations, detailed substeps, notes/cautions/warnings, numbered instructions, electrical troubleshooting with wiring diagrams, easy navigation via table of contents.
Target Audience
Target Audience: BMW R1150 series owners, independent motorcycle mechanics, DIY enthusiasts.
Manual Details
Coverage Areas
Covered Model Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003
Page Count
Page Count: 414
Manual Type
Manual Type: Official Factory Service Manual (FSM)
Language
Language: English
Format
Format: Digital Download (Printable)
Manual Coverage
Systems Covered
Engine: Engine overhaul, diagnosis, tuning, lubrication system, cooling system
Transmission: Gearbox removal, disassembly, assembly, maintenance, diagnosis
Drivetrain: Clutch operation, final drive maintenance, driveshaft inspection
Suspension: Front fork service, rear shock absorber adjustment and replacement, suspension linkage maintenance
Brakes: Brake system diagnosis, caliper service, hydraulic system bleeding, ABS troubleshooting (if applicable)
Electrical System: Ignition system, charging system, lighting, starter motor, battery maintenance, comprehensive wiring diagrams, troubleshooting
Fuel System: Fuel injection system diagnosis, fuel pump, injectors, fuel tank maintenance
Exhaust System: Exhaust system inspection, component replacement
Bodywork And Chassis: Frame inspection, body panel removal and installation, fairing repair
Wheels And Tires: Wheel bearing inspection, tire pressure checks, rim maintenance.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment
Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation
Repair: Step-by-step repair instructions for all major components and systems
Disassembly And Assembly: Complete disassembly and reassembly procedures for entire motorcycle and individual components
Installation: Instructions for accessory installation and component upgrades where applicable.
Technical Depth
Technical Depth: Comprehensive; suitable for both DIY enthusiasts and professional mechanics, covering basic maintenance to complete engine rebuilds.
Illustrations And Photos: Hundreds of detailed illustrations, drawings, and photos to guide through procedures.
Manual Specifications
File Format
File Format: PDF (likely, implied by 'instant download')
Searchable Text: Likely included in PDF format, allowing for keyword searches.
Print Quality
Print Quality: High-quality scans of original factory documentation, enabling clear reproduction of text and images.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download - Printable)
Engine Specifications
Primary Engine
Engine Type: Air/oil-cooled, four-stroke, boxer-twin engine
Displacement: 1130 cc (1150 cc claimed)
Bore X Stroke: 101 mm x 70.5 mm
Compression Ratio: 10.0:1 (typical)
Valve Train: 2 valves per cylinder, operated by pushrods and rocker arms (OHV).
Ignition System: Digital ignition (BMW Twin-Spark ignition system).
Performance
Horsepower: Approx. 95 hp @ 7,250 rpm (varies slightly by model variant)
Torque: Approx. 98 Nm (72 lb-ft) @ 5,250 rpm (varies slightly by model variant)
Fuel System
Fuel System: Electronic Fuel Injection (EFI) - Bosch Motronic
Fuel Type: Unleaded gasoline, minimum 95 RON (91 AKI)
Transmission
Standard
Transmission Type: 6-speed manual gearbox
Optional
Optional Transmission: N/A (Standard 6-speed)
Features
Clutch: Single dry plate clutch (operated hydraulically)
Final Drive: Shaft drive
Dimensions
Exterior
Wheelbase: Approx. 1,430 mm - 1,470 mm (model dependent)
Seat Height: Model dependent, typically adjustable.
Weights
Dry Weight: Approx. 220 kg - 250 kg (model dependent)
Gross Vehicle Weight Rating: Approx. 450 kg - 480 kg (model dependent)
Safety Features
Ratings
Safety Ratings: N/A (Motorcycles are not typically rated by agencies like NHTSA or Euro NCAP in the same way as cars).
Active Features
Active Safety: Integral ABS II (on many models), linked braking system.
Passive Features
Passive Safety: Sturdy frame construction, rider protection via fairings (RT/GS).
Technology Features
Infotainment
Infotainment System: N/A (Primarily functional vehicle, though RT models often featured upgraded touring electronics like advanced dashboards and radio preparation).
Driver Assistance
Driver Assistance: Integral ABS II (Anti-lock Braking System) on many models.
Connectivity
Connectivity Features: N/A
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 km or 12 months (refer to manual for exact specification).
Valve Clearance Interval: Typically every 20,000 km.
Fluid Specifications
Engine Oil Type: SAE 20W-40 or 20W-50 API SG/SH motorcycle specific oil (refer to manual for exact spec).
Engine Oil Capacity: Approx. 4.0 liters (with filter change).
Brake Fluid Type: DOT 4 (refer to manual for exact specification).
Transmission Oil Type: SAE 75W-90 API GL-5 gear oil.
Transmission Oil Capacity: Approx. 0.35 liters (refer to manual for exact specification).
Final Drive Oil Type: SAE 75W-90 API GL-5 gear oil.
Final Drive Oil Capacity: Approx. 0.18 liters (refer to manual for exact specification).
Coolant Type: Not applicable (air/oil cooled engine).
Known Issues
Common Issues: Leaking oil head seals, fuel injector issues, clutch slave cylinder leaks, ABS sensor faults, swingarm bearing wear, transmission input shaft spline wear.
Vehicle History
Brand Heritage
Brand Heritage: BMW Motorrad, known for its boxer engines, touring motorcycles, and dual-sport capabilities.
Model Evolution
Model Evolution: The R1150 series represented an evolution of BMW's long-standing boxer-twin platform, building upon the R1100 series with increased displacement and refinements.
Key Enhancements Over Predecessors: Increased displacement from R1100 series, updated fuel injection, often improved suspension and braking systems.
Production
Production Period: 1997-2003
Manufacturing Location: Berlin, Germany (BMW Motorrad Plant)
Awards & Recognition
Recognitions
Recognitions: Widely regarded as durable and capable touring and adventure motorcycles; specific awards are less documented than car models but received strong critical acclaim for their performance and versatility.
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