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BMW K1200 K1200LT 1997-2004 Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Product Name: BMW K1200 K1200LT 1997-2004 Repair Service Manual Codes Vin Prefix Vehicle: WBK 👋 Introduction Market Position Segment: Flagship luxury touring...
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BMW K1200 K1200LT 1997-2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Product Name:
BMW K1200 K1200LT 1997-2004 Repair Service Manual
Codes
Vin Prefix Vehicle:
WBK
👋 Introduction
Market Position
Segment:
Flagship luxury touring motorcycle from BMW Motorrad.
Competitive Analysis
Competitors:
Honda Gold Wing, Yamaha Royal Star Venture, Harley-Davidson Electra Glide.
Key Features
Target Audience:
Long-distance touring riders prioritizing comfort, features, and a premium experience.
Unique Selling Points:
Advanced Telelever front suspension, powerful inline-four engine, extensive comfort features, integrated luggage.
📋 Manual Details
Coverage Areas
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Market Segment:
Luxury Touring Motorcycle
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified, but typical for full service manuals of this era)
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the engine (cylinder head, pistons, crankshaft, valve train, etc.)
Fuel System:
EFI system, fuel pump, injectors, fuel lines, pressure regulator, and throttle body maintenance and repair.
Ignition System:
Spark plugs, ignition coils, ECU (Engine Control Unit) diagnosis and troubleshooting.
Cooling System:
Radiator, coolant, thermostat, water pump, fan operation and service.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, lambda sensors (oxygen sensors).
Transmission Drivetrain:
Clutch operation, gearbox disassembly/assembly, final drive maintenance (shaft drive, universal joint, bevel gear).
Suspension Front:
Telelever front suspension system, forks, springs, seals, and related components.
Suspension Rear:
Paralever rear suspension, shock absorber, linkage, and adjustment procedures.
Brakes Front:
Brake calipers, rotors, master cylinders, ABS (Anti-lock Braking System) components, bleeding procedures.
Brakes Rear:
Brake caliper, rotor, master cylinder, ABS integration.
Wheels Tires:
Wheel bearing inspection, tire mounting/balancing, specifications.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), lighting, starting system.
Electronics Controls:
ECU functions, sensor inputs/outputs, diagnostic trouble codes (DTCs) and troubleshooting, CAN bus communication.
Bodywork Fairings:
Removal, installation, and repair of fairings, body panels, seat, and luggage systems.
Comfort Features:
Heated grips, heated seats, cruise control, electric windshield adjustment, reverse gear system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks, brake pad inspection.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common and complex issues, fault code reading.
Component Repair Rebuild:
Detailed step-by-step instructions for overhauling various mechanical and electrical components.
Electrical Diagnostics:
Tracing electrical faults using wiring diagrams, testing components, sensor and actuator testing.
Calibration Adjustments:
Throttle position sensor (TPS) adjustment, idle speed settings, ABS system bleed procedures.
Safety System Service:
ABS system checks, bleeding, and sensor diagnostics.
Technical Depth
Depth Level:
Comprehensive, covering all aspects from basic maintenance to complete engine and gearbox rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Quality:
N/A (Digital download)
Features
Searchable Text:
Likely includes searchable text for quick information retrieval.
Printable:
Printable pages for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 16-valve, DOHC, inline four-cylinder
Displacement:
1171 cc (for K1200LT)
Bore X Stroke:
70.5 mm x 75 mm
Performance
Horsepower Peak:
Approx. 100 hp @ 6750 rpm (exact figures may vary slightly by year/region)
Torque Peak:
Approx. 115 Nm (85 lb-ft) @ 4750 rpm (exact figures may vary slightly by year/region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic system.
Fuel Type:
Unleaded gasoline, 91 octane (or higher) recommended.
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Optional Transmission:
N/A (No automatic option available for this model)
Features
Final Drive:
Shaft drive
Clutch:
Hydraulically operated, multi-plate wet clutch
📐 Dimensions
Exterior
Length:
Approx. 2565 mm (101.0 in)
Width:
Approx. 970 mm (38.2 in) (including mirrors)
Height:
Approx. 1620 mm (63.8 in) (with windshield at highest setting)
Weights
Dry Weight:
Approx. 317 kg (699 lbs)
Gross Vehicle Weight Rating:
Approx. 510 kg (1124 lbs)
Cargo
Luggage Capacity:
Integrated top case and side panniers.
🛡️ Safety Features
Ratings
ABS Availability:
Standard ABS II system available on most models.
Active Features
Braking System:
Dual front discs with four-piston calipers, single rear disc with two-piston caliper, linked braking with ABS.
Passive Features
Lighting:
Halogen headlamp, auxiliary lights, LED taillight.
Wind Protection:
Full aerodynamic fairing with electrically adjustable windscreen.
💡 Technology Features
Infotainment
Audio System:
Optional integrated stereo system with radio and CD player.
Driver Assistance
Cruise Control:
Standard cruise control system for long-distance comfort.
Reverse Gear:
Electric reverse gear, operated by a separate motor, for easier maneuvering.
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) for fault code retrieval using specialized BMW diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually, whichever comes first.
Major Service Interval:
20,000 km (12,400 miles) for valve clearance check and other detailed inspections.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 15W-40 motorcycle specific oil recommended by BMW.
Coolant Type:
BMW Motorrad approved coolant (ethylene glycol based, typically a phosphate-free silicate-free formula).
Brake Fluid Type:
DOT 4 brake fluid.
Final Drive Oil:
API GL-5, SAE 75W-90 gear oil.
Known Issues
Common Problems:
Potential for ABS sensor failures, embrittlement of fuel lines over time, alternator bearing wear, starter motor issues, and occasional paralever joint wear.
Electrical Gremlins:
Can be susceptible to minor electrical issues if not properly maintained or due to aging wiring harnesses/connectors.
📚 Vehicle History
Brand Heritage
Manufacturer:
BMW AG, a German manufacturer with a long history in motorcycle production, known for engineering excellence.
Model Evolution
Predecessor:
BMW K1100LT
Successor:
BMW K1200LT (later updated models with different engine configurations)
Production
Production Period:
1997-2004
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised for its comfort, touring capability, and technological integration within its segment during its production run.
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