Product Name:
BMW K1200LT 1997-2004 WSM Service Manual Repair
Production Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Positioning:
The BMW K1200LT was positioned as a premier luxury touring motorcycle, offering comfort, performance, and advanced features for long-distance riding.
Competitors:
Competed with other high-end touring motorcycles from brands like Honda (Gold Wing), Harley-Davidson (Electra Glide), and Kawasaki (Voyager).
Features Of Bike:
Powerful inline-four engine, extensive fairings for wind protection, integrated luggage, advanced suspension, and rider comfort amenities.
Primary Coverage:
Comprehensive repair and service procedures for BMW K1200LT motorcycles
Secondary Coverage:
Maintenance schedules, troubleshooting guides, electrical diagnostics, component specifications
Estimated Page Count:
Approximately 1000+ pages (estimated based on typical WSM for this class of vehicle)
Type:
Workshop Service Manual (WSM)
Format:
Likely PDF or digital format, potentially printable
Engine:
Complete overhaul, internal components, lubrication, cooling, fuel injection, ignition, emissions control
Transmission:
Clutch, gearbox operation, internal components, maintenance, troubleshooting
Chassis:
Frame, suspension (front and rear Telelever/Paralever), steering, wheels, tires
Brakes:
Brake system components (ABS, servo-assisted), hydraulic circuits, pad replacement, caliper servicing
Electrical System:
Wiring diagrams, battery, charging system, starter, lighting, instrumentation, control units (ECU), sensors, diagnostic connectors
Bodywork And Trim:
Fairings, luggage systems (top case, panniers), seating, body panel removal and installation
Comfort Features:
Heated grips, heated seats, cruise control, audio system (if applicable), electric windscreen operation
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake fluid flush
Troubleshooting:
Diagnostic flowcharts, fault code interpretation, common problem identification and resolution
Repair And Overhaul:
Detailed step-by-step instructions for engine, transmission, suspension, and brake component repairs
Electrical Diagnostics:
Testing of electrical components, wiring harness troubleshooting, diagnostic tool usage
Depth:
Comprehensive, covering from basic maintenance to full engine rebuilds and complex electrical diagnostics
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline-four cylinder
Displacement:
1171 cc (for early models, later models may vary slightly, consult manual for specific year)
Bore X Stroke:
77.6 mm x 64.0 mm
Horsepower:
Approximately 98-100 hp @ 6750 rpm (varies by model year and specific configuration)
Torque:
Approximately 110-115 Nm @ 5250 rpm (varies by model year)
Fuel Delivery:
Electronic Fuel Injection (EFI) with Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition System:
Digital electronic ignition (BMW Ignition System)
Cooling Method:
Liquid-cooled
Oil Type:
SAE 15W-40 Synthetic or Semi-Synthetic motorcycle oil, API SG or higher, JASO MA certified. Consult manual for exact BMW specification (e.g., BMW Motorrad Advantec).
Transmission Type:
5-speed manual transmission
Optional Transmission:
N/A (standard manual transmission)
Clutch Type:
Single dry plate, diaphragm spring clutch (operated hydraulically)
Gearbox Oil Type:
SAE 75W-90, API GL-4 or GL-5 gear oil. Consult manual for specific BMW recommendation.
Length:
Approx. 2,400 mm (94.5 in)
Width:
Approx. 990 mm (39.0 in) at handlebars
Height:
Approx. 1,450 mm (57.1 in) at windscreen (adjustable)
Dry Weight:
Approx. 303 kg (668 lbs)
Gross Vehicle Weight:
Approx. 495 kg (1091 lbs)
Fuel Tank Capacity:
21 liters (5.5 US gal), including 4-liter reserve
ABS:
BMW Integral ABS (optional on some models, standard on later/higher trims)
Braking System:
Servo-assisted, dual-disc front brakes, single-disc rear brake with ABS
Lighting:
Halogen headlights, LED taillight, integrated turn signals
Chassis Design:
Robust frame design for stability at speed and comfort
Oil Change Interval:
Every 10,000 km or annually, whichever comes first (consult manual for exact interval based on usage/year).
Major Service Interval:
Major inspections typically at 20,000 km, 40,000 km, etc., involving valve adjustments, spark plug replacement, and fluid flushes.
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
Coolant Type:
BMW approved coolant (ethylene glycol based) with corrosion inhibitors. Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4 synthetic brake fluid. Replace every 2 years.
Common Problems:
Potential issues include fuel pump relay failures, alternator wear, ABS servo motor issues (if equipped), and occasional electrical connector corrosion. The manual provides troubleshooting for these.
Maintenance Tips:
Regular cleaning and lubrication of the driveshaft and final drive spline is crucial for longevity. Check battery voltage regularly.
Heritage:
BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly known for their engineering prowess and touring capabilities.
Predecessors:
Evolved from earlier K-series touring models, building on the foundation of BMW's boxer-twin and inline-four engine architectures.
Production Period:
1997-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
